scottishcruiser 
Member 
 
Registered: 13th Feb 03
 Location: Stranraer, Dumfries and Galloway 
User status: Offline 
 
 | 
 
GF bought a Astra Mk4 1.6 16v LS at the weekend.. Guy said needed an EGR valve which was fine..  Symptons is upon a heavy load, say 80mph for a distance will result in teh car cutting out when you come to a junction, easy fix, turn off then back on..  So am I right in sayin that yes it is the EGR valve that i knackered?  Also does anyone have a pic on where the EGR valve is situated on the 1.6 16v engine?  Also where can I pick one up on teh cheap?
 | 
Haimsey 
Premium Member
 
Registered: 8th May 05
 Location: Nottingham  Drives: Corsa B 
User status: Offline 
 
 | 
 
can grab one off here 
http://www.grasmerevauxhall.co.uk/acatalog/Vauhall_E_G_R_Valves.html
 
  Marcy Marc   
 
 White Sport Progress Thread
 | 
scottishcruiser 
Member 
 
Registered: 13th Feb 03
 Location: Stranraer, Dumfries and Galloway 
User status: Offline 
 
 | 
 
£190?  Hmm I think not    Any pics on where abouts around the engine this is?
 | 
csweatherston 
Member 
 
Registered: 16th Jan 06
 Location: Devon 
User status: Offline 
 
 | 
 
at the back, to the right hand side of the inlet maniold....
 | 
Dean_W 
Member 
 
Registered: 13th Dec 05
 Location: Downham Market, Norfolk 
User status: Offline 
 
 | 
 
EGR Valve - £20 
 
See here - http://www.corsasport.co.uk/board/viewthread.php?tid=309704 
 | 
Will_Sport 
Member 
 
Registered: 28th Jun 04
 Location: Notts 
User status: Offline 
 
 | 
 
erm.... that sounds more like the icv with the engine cutting out. 
 
blocked/dodgy egr usually means bit of juddering and missfiring at low revs unti its forced open. 
 
best of getting a blanking plate if it is the egr (£3 from vaux) 
 
my bro has a 2.0 calibra..... his sometimes just cut out at junctions (when engine is idling by itself)... so took the idle control valve off, cleaned it out with some white spitit and the tb and tah-dah fixed
 | 
scottishcruiser 
Member 
 
Registered: 13th Feb 03
 Location: Stranraer, Dumfries and Galloway 
User status: Offline 
 
 | 
 
After a hard run, IE: say a while at 80mph on M/WAY, you'll get a sort of chugging for 2 secs & if you dip the clutch in the dash lights will come on due to the fact teh car has cut out, so all I do is release the clutch so it effectively bump starts it.. 
 
So what you guys reckon?
 | 
scottishcruiser 
Member 
 
Registered: 13th Feb 03
 Location: Stranraer, Dumfries and Galloway 
User status: Offline 
 
 | 
 
ideas?
 | 
daz_SRi 
Member 
 
Registered: 9th Apr 06
 Location: Wolverhampton              Drives: Astra 1.6 
User status: Offline 
 
 | 
 
Sounds like a clogged up throttle body to me, have this type of problem on early polos and golfs, the butterfly flap gets clogged up with carbon and wont let any air pass at idle 
 
Remove the throttle body give ita  damn good clean out with carb cleaner and refit, should sort it!
 |