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Author ZX7R Rebuild...
Kano
Member

Registered: 29th Aug 04
Location: Fife
User status: Offline
15th Sep 09 at 22:02   View User's Profile U2U Member Reply With Quote

Posted this in GC a while ago so thought I' post it in here now that its on its way back together..

Been annoyed with how tatty the bikes been for a while so decided to not re-tax it and rebuild it properly over the winter. Took a day to get it completely stripped and the frame and other bits and bobs are away being coated just now. Will be built from scratch with everything, coated, painted or replaced apart from the engine because might be changing it if I can get a 9r cheap enough.

Sold all the bodywork as its going to be track fairings and a daytime mot when its finished.. Just need to remember where everything goes now.











Frame came back from coaters this morning so I've temporarily stuck the front end on so I can do a lot of the rebuild before taking front apart. Engine is in and wired up, carbs on, swingarm on, plus takin a lot of weight out of it.

How it sits after todays effort, kind of stuck now till my new bolts arrive.. Wheels and tank are away to coaters to be done white next week aswell

flybikeslee
Member

Registered: 2nd Jan 07
Location: Liverpool
User status: Offline
15th Sep 09 at 22:10   View User's Profile U2U Member Reply With Quote

nice project
jonnysri
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Registered: 16th Jun 05
Location: Leeds (Ilkley)
User status: Offline
15th Sep 09 at 23:14   View User's Profile U2U Member Reply With Quote

love bike projects, will be keeping a close eye on this1
Gazdaman
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Registered: 30th Aug 07
Location: Leicester
User status: Offline
15th Sep 09 at 23:20   View User's Profile U2U Member Reply With Quote

7R's are good bikes. I'll watch this one closely.

Well worth getting the frame powder coated, I got my old Bandit's frame done and the finish was simply amazing. Better than new.

Then wheels, nicely done fairings, few bits of carbon fibre here and there, and it'll be lovely.

Gaz
Kano
Member

Registered: 29th Aug 04
Location: Fife
User status: Offline
16th Sep 09 at 08:06   View User's Profile U2U Member Reply With Quote

quote:
Originally posted by Gazdaman
7R's are good bikes. I'll watch this one closely.

Well worth getting the frame powder coated, I got my old Bandit's frame done and the finish was simply amazing. Better than new.

Then wheels, nicely done fairings, few bits of carbon fibre here and there, and it'll be lovely.

Gaz


Thats exactly the plan..
jungle
Member

Registered: 22nd Nov 07
Location: methilhill,fife
User status: Offline
16th Sep 09 at 09:08   View User's Profile U2U Member Reply With Quote

told you the coater was shit hot will be more fun when am out and about with you in january
Kano
Member

Registered: 29th Aug 04
Location: Fife
User status: Offline
16th Sep 09 at 11:22   View User's Profile U2U Member Reply With Quote

Aye he did a good job. Took proper cmera with me today and got a fair bit done. Loom is all in and tidied up and airbox, cables etc..





Kano
Member

Registered: 29th Aug 04
Location: Fife
User status: Offline
19th Sep 09 at 13:28   View User's Profile U2U Member Reply With Quote

Getting there... Radiator, exhaust and all wiring done. new engine casing bolts and all brackets an that back on now.







Pop
Member

Registered: 8th May 03
Location: Reading
User status: Offline
20th Sep 09 at 20:43   View User's Profile U2U Member Reply With Quote

That's really impressive. I don't know much about bikes at all.

Was it a lot of work to get it stripped down as much as you did?
Kano
Member

Registered: 29th Aug 04
Location: Fife
User status: Offline
20th Sep 09 at 21:57   View User's Profile U2U Member Reply With Quote

Not really.. Maybe a days work not rushing to get everything off it. Taken a lot longer to build it back up because I'm not wanting to mark the frame and everything is being tidied up on the way, like the loom etc has been re-wrapped.

Graham88
Member

Registered: 16th Apr 07
Location: South East Kent Drives: E46 M3
User status: Offline
21st Sep 09 at 02:37   View User's Profile U2U Member Reply With Quote

Awesome! Certainly don't mess about. Making me wanna do it all to mine this winter now!
Kano
Member

Registered: 29th Aug 04
Location: Fife
User status: Offline
21st Sep 09 at 19:43   View User's Profile U2U Member Reply With Quote

To be honest I was planning on doing it over a few months but I've been so quiet during the days with callouts I've spent most days in the garage working on it.

Managed to snap a front disc bolt today so thats going to get helicoiled tommorow. tanks away being done just now aswell. Bank accounts taking a hammering..

Rear end built up;

Graham88
Member

Registered: 16th Apr 07
Location: South East Kent Drives: E46 M3
User status: Offline
21st Sep 09 at 23:54   View User's Profile U2U Member Reply With Quote

Not skimping either, putting all new parts on. Fair play. Might just be my eyes but make sure you put a split pin in the nut for the chain adjuster.
Kano
Member

Registered: 29th Aug 04
Location: Fife
User status: Offline
22nd Sep 09 at 13:19   View User's Profile U2U Member Reply With Quote

quote:
Originally posted by Graham88
Not skimping either, putting all new parts on. Fair play. Might just be my eyes but make sure you put a split pin in the nut for the chain adjuster.


New parts? not much new on it to be honest, just all cleaned and painted. Only new stuff is bodywork really.

Good spot with the pin, did it just after that photo..

Graham88
Member

Registered: 16th Apr 07
Location: South East Kent Drives: E46 M3
User status: Offline
22nd Sep 09 at 14:50   View User's Profile U2U Member Reply With Quote

I always used to wonder how people used to spot those things when I first started getting into bikes, now I find myself doing it

Sprocket and chain look brand new, you use petrol?
Kano
Member

Registered: 29th Aug 04
Location: Fife
User status: Offline
22nd Sep 09 at 18:12   View User's Profile U2U Member Reply With Quote

quote:
Originally posted by Graham88
I always used to wonder how people used to spot those things when I first started getting into bikes, now I find myself doing it

Sprocket and chain look brand new, you use petrol?


Arite, there only a couple months old.. Never been dirty..

Disc bolts fixed now and wheels painted so just got to pick tank up tommorow then ave got to make the fairings fit.

Graham88
Member

Registered: 16th Apr 07
Location: South East Kent Drives: E46 M3
User status: Offline
23rd Sep 09 at 15:33   View User's Profile U2U Member Reply With Quote

Get plenty of pics
Kano
Member

Registered: 29th Aug 04
Location: Fife
User status: Offline
23rd Sep 09 at 18:42   View User's Profile U2U Member Reply With Quote

quote:
Originally posted by Graham88
Get plenty of pics


Tanks not ready, fairings didn't show up, discs didn't show up, happy days!! Got the front wheel painted though so one less thing to do.



flybikeslee
Member

Registered: 2nd Jan 07
Location: Liverpool
User status: Offline
23rd Sep 09 at 20:41   View User's Profile U2U Member Reply With Quote

gonna look lovely built back up
Gareth T
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Registered: 14th Feb 06
Location: newcastle
User status: Offline
23rd Sep 09 at 20:57   View User's Profile U2U Member Reply With Quote

its posts like this that make me want a bike more and more to work on while sorting my test
Kano
Member

Registered: 29th Aug 04
Location: Fife
User status: Offline
24th Sep 09 at 16:32   View User's Profile U2U Member Reply With Quote

Tank on:





Started fitting the fairings:




John G
Member

Registered: 18th Jul 05
Location: Wirral, Merseyside
User status: Offline
24th Sep 09 at 17:42   View User's Profile U2U Member Reply With Quote

awesome
flybikeslee
Member

Registered: 2nd Jan 07
Location: Liverpool
User status: Offline
24th Sep 09 at 17:50   View User's Profile U2U Member Reply With Quote

ooooooooooow. i wanna rip mine to bits now
Graham88
Member

Registered: 16th Apr 07
Location: South East Kent Drives: E46 M3
User status: Offline
24th Sep 09 at 18:54   View User's Profile U2U Member Reply With Quote

Immense. I'm jealous of the space you have to work in too!
jimmy 2.1
Member

Registered: 17th Oct 05
Location: Shipley, West Yorkshire
User status: Offline
24th Sep 09 at 19:25   View User's Profile U2U Member Reply With Quote

Thats actually a really good fitting track kit! The one for my 748 was terrible! Where did you get it as i'll be needing one for my RS250 track bike project

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