AK 
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Registered: 5th Jul 00
 Location: Aberdeen City 
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Anyone fitted one? 
 
What part no and did it need modified to fit?
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3CorsaMeal 
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Registered: 11th Apr 02
 
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The fast road spec exhaust manifold, which takes up approximately the same space as the original XE manifold = Part no. EX-M-CAV-GSI16V.  
 
high spec exhaust manifold that requires a 2.5” exhaust system is EX-M-AST3-S16V
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AK 
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Registered: 5th Jul 00
 Location: Aberdeen City 
User status: Offline 
 
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its the high spec i'm after.... 
 
but have a little email info from SBD themselves just now 
 
'may need' modifying 
 
Just wanting to know who/what/where 
 
its the EX-M-AST3-S16V i'm after 
 
feckit.... may as well get a manifold back 2.5" system made up too...
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Joff 
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Registered: 17th Oct 00
 Location: Cambridgeshire 
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http://www.corsasport.co.uk/board/viewthread.php?tid=215244
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AK 
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Registered: 5th Jul 00
 Location: Aberdeen City 
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what bore are we talking for the stainless junk joff?
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James R 
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Registered: 4th Feb 03
 Location: 205GTi16/306GTi16 
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Mild steel is the future   
 
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Joff 
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Registered: 17th Oct 00
 Location: Cambridgeshire 
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quote: Originally posted by Adam Kindness 
what bore are we talking for the stainless junk joff? 
   
 
When I spoke to Blueflame, I mentioned a 3" bore, similar to what J100's using on his Tony Law system, but I'd say 2.5" would be better for the majority. 
Stainless is only because people like stainless steel for the sake of it.  Mild wouldn't be a problem.
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ed 
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Registered: 10th Sep 03
 
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Only need mild steel for the exhaust manifold.
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James R 
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Registered: 4th Feb 03
 Location: 205GTi16/306GTi16 
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to need a 3" system you would need a mega tuned XE, like havign a turbo on it! 
 
2.5" is nice for 230BHp ish nasp. 
 
why have stainless when it cost double mild and won't last twice as long?
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Joff 
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Registered: 17th Oct 00
 Location: Cambridgeshire 
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With a custom manifold, the materials wouldn't double the price. 
I've no preference to mild or stainless, whatever the majority want is fine by me.  Anyone wanting mild or stainless could probably just request it anyway.
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AK 
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Registered: 5th Jul 00
 Location: Aberdeen City 
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id want whatever is cheapest as it will be wraped   
 
count me in for a 2.5" manifold.... if the price is good... 
 
What are they using as a pattern? 
 
4-1, 4-2-1?
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James R 
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Registered: 4th Feb 03
 Location: 205GTi16/306GTi16 
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wrap it and it won't last very long though, looks pretty  
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Joff 
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Registered: 17th Oct 00
 Location: Cambridgeshire 
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Mild + wrap won't last long? 
 
Or stainless + wrap won't last long? 
 
What won't last? 
 
Pattern is really to be decided.  Prob 4-2-1 to keep the majority happy.
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James R 
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Registered: 4th Feb 03
 Location: 205GTi16/306GTi16 
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why not rip off the SBD type C manifold?? 
 
exhaust+heat wrap won't last long, stainless or not. Although in the relativeley gental road use most will recieve may not be an issue. 
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James R 
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Registered: 4th Feb 03
 Location: 205GTi16/306GTi16 
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oh Ashely will already do a corsa-b specific manifold for 2L and system 2 box. 
 
I could arrange a group buy, although it's in 2.25" which is fine for most 2L's that woudl want one. 
would be in the region of 320-350 for the lot. 
 
oh to add John would do a 2.5" one aswell, but that would cost a bit more, as the corsa just has a 2box 2.5" bore system and manifolf done for it. 
 
 
[Edited on 13-06-2005 by j1400]
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Joff 
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Registered: 17th Oct 00
 Location: Cambridgeshire 
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quote: Originally posted by j1400 
why not rip off the SBD type C manifold?? 
 
exhaust+heat wrap won't last long, stainless or not. Although in the relativeley gental road use most will recieve may not be an issue. 
 
   
 
I thought you meant the wrap would cause the metal to deteriorate or something.  Wrap can always be redone.
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AK 
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Registered: 5th Jul 00
 Location: Aberdeen City 
User status: Offline 
 
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Phoned BTB this morning.... They supply SBD 
 
For there Race system (good for upto 300bhp they say) is aprox £470 from them 
 
i'm asuming thats the same as SBD's C... 
 
email from them 
 
I think the exhaust manifold you would need for that spec of engine is our EX-M-AST3-S16V which is £401.17 +VAT. It would probably need some modification to make it fit. 
 
 
which works out at £471 or so
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James R 
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Registered: 4th Feb 03
 Location: 205GTi16/306GTi16 
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Yeah it causes th emetal to deteriorate, I mean th ewhole lot won't last, sorry my wording is a bit poor. 
 
that price from BTB is just the manifold no? I mean the whole manifodl and a 2box comp system
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AK 
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Registered: 5th Jul 00
 Location: Aberdeen City 
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ok.... 
 
can you find out a price for a 2.5" Ashley corsa specific c20xe manifold and system 
 
(what does the 'system' include :boggle 
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James R 
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Registered: 4th Feb 03
 Location: 205GTi16/306GTi16 
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would include, the whole leot from the head to the pipe out the back. 
 
but no rubbers. 
 
If you want a one off manifold specifi to yoru cams etc. then you'd be lookgin at around 500 all in. 
But for off th shelf it's much o cheaper as said. 
what spec are you runnign anyways adam? the 225kit or equivalent to that? cause a 2.25" woudl be better suited ot that. 
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AK 
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Registered: 5th Jul 00
 Location: Aberdeen City 
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284 cams... 
head work 
2100cc 
TB's 
reving to 8k or so 
 
so around the tp225 sorta spec, but will be moving up the cam profiles fairly soon i think 
 
[Edited on 14-06-2005 by Adam Kindness]
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James R 
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Registered: 4th Feb 03
 Location: 205GTi16/306GTi16 
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steel rods and solid lifters? 
 
Cause 230 is about the limit for the hydrolic lifters. so 2.5" woudl be a bit big really 
in the ideal world.
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AK 
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Registered: 5th Jul 00
 Location: Aberdeen City 
User status: Offline 
 
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it's still on hyd just now... 
 
But will be moving to solid top end, and possibly steel rods when its needing a rebuild
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AK 
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Registered: 5th Jul 00
 Location: Aberdeen City 
User status: Offline 
 
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SBD Type: A-2.0L-XE  or EX-M-AST3-S16V  
 
  
 
It can be modified to fit the MK2 Astra 16v High specification exhaust manifold It must be fitted with an exhaust system with a minimum diameter of 2.5". (when fitting all exhaust studs must be removed & replaced with cap head bolts) 
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James R 
Member 
 
Registered: 4th Feb 03
 Location: 205GTi16/306GTi16 
User status: Offline 
 
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think the spec you'll be running, 2.25" woudl be better. 
 
and dont' spend on the rods etc.. get a straight cut box
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