Edz. 
Member 
 
Registered: 24th Jan 08
 
User status: Offline 
 
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right iv just spent the day fitting a powerbox to my astra 96. iv used a tigra lower inlet then a powerbox on that. 
 
got everything fitted on and started and the car revs at about 3-4k then shoots up till i have to turn it off. 
 
does anybody have any idea whats doing it?  
 
really need to sort it tomorrow as i need the car for work and i dont really want to swap all the bits around again 
 
       
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tom_simes 
Show Staff Organiser: South Wales Premium Member
 
Registered: 12th Jan 05
 Location: Undy, Newport Drives: Skoda Octavia vRS estate 
User status: Offline 
 
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There will be an air leak around the inlet somewhere, Steve X16XE had exactly the same problem.
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Edz. 
Member 
 
Registered: 24th Jan 08
 
User status: Offline 
 
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on the inlet manifold or on the pipes that come off the powerbox would you think. just would like to track it down to a certain thing that may be causing it
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Robin 
Premium Member
 
Registered: 7th Jan 04
 Location: Northants Drives: Clio 182 Cup 
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did you fit a new inlet gasket?
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mattievRS 
Member 
 
Registered: 20th May 06
 Location: Leicester 
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air leak from the map sensor or between the powerbox and inlet manifold.
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Edz. 
Member 
 
Registered: 24th Jan 08
 
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new inlet gasket went on the manifold to the block and from the powerbox to the manifold 
 
 
saying about gaskets i didnt put one egr blanking plate and the manifold so that could be the air leak?
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mattievRS 
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Registered: 20th May 06
 Location: Leicester 
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if you have taken the egr off then yes but if its still there then not really needed.id say its around where i said earlier as they only need a small leak to do what yours is doing.
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Edz. 
Member 
 
Registered: 24th Jan 08
 
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right iv checked everything all seems to be ok. put sore instant gasket inbetween the box to the inlet and around the blanking plate. 
 
it idled at about 1.5 k for a min then shot up to 3k  
 
took it for a quick drive to see if anything would settle and it hasnt  
 
any more idea's
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fazza 
Member 
 
Registered: 7th Feb 08
 Location: Plymouth 
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sounds like an air leak i had it when i fitted my manzel to my old one mate. check the gaskets are on correct and everything done up tight
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Edz. 
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Registered: 24th Jan 08
 
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i put a new gasket on the manifold to the block and that is tight. and i have just been round and put instant gasket on the rest
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fazza 
Member 
 
Registered: 7th Feb 08
 Location: Plymouth 
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get some carb cleaner and spray it round them bits with car running will help find any air leak
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matt_aka_smiler 
Member 
 
Registered: 7th Dec 05
 Location: Stoke-on-Trent      Drives: MK4 Astra GSi Turbo 
User status: Offline 
 
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tb to powerbox gasket? did you need to drill the screw threads out to fit it?
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Edz. 
Member 
 
Registered: 24th Jan 08
 
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^^ yeah needed to drill the holes. 
 
just put some instant gasket round the tb to the powerbox and i think there was a leakcoming from there cos now i started it up and it was idleing alright. drove up the ally to go for a test drive and then it started to go from1.5k to 2.5k then back to 1.5 andjust keeps doing that. ivjust got back and let it idle for a min but it still does it 
 
the management light is also now on, i dont know what the paperclip test site is either has anybody got a link 
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matt_aka_smiler 
Member 
 
Registered: 7th Dec 05
 Location: Stoke-on-Trent      Drives: MK4 Astra GSi Turbo 
User status: Offline 
 
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start it with the bonnet up if the revs start raising then try putting a rag tight round the tb + powerbox join thats how i found mine  
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Vaux Lad 
Member 
 
Registered: 15th Dec 04
 Location: Stoke-on-Trent 
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The management lights on because the ecu has completely closed the idle valve, and its still idling too high.... 
So it thinks the valves faulty and brings the light on. 
 
 
 
[Edited on 20-04-2008 by Vaux Lad]
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Richardhhha 
Member 
 
Registered: 29th Sep 07
 Location: Croydon, Greater London 
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put your hand down by the throttle body and see if you can feel a leak. you will most probably find that a gasket has gone somewhere or you havent tightened something down fully. 
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Edz. 
Member 
 
Registered: 24th Jan 08
 
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thanks for everybody's help.  
 
the car is drivable so i can get to work but still revs up to 2k. 
 
im going to have to leave it to the weekend tho as we are stacked at work
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Stu_22 
Member 
 
Registered: 25th Mar 02
 Location: Luton 
User status: Offline 
 
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Start again but use something like this 
http://www.decoratingdirect.co.uk/viewprod/b/BITHA6/ 
 
Ive just fitted a box using only this stuff and no gakets 
 
Should be able to get it a most spares shops 
 
 
[Edited on 21-04-2008 by Stu_22]
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