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Author Fitting timing belt need a bit of info...
Gregor
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Registered: 28th Nov 03
Location: Paisley, Renfrewshire
User status: Offline
29th Mar 06 at 20:14   View User's Profile U2U Member Reply With Quote

Engine is out of car so to get crankshaft off I can't use the method of selecting high gear and applying brakes , so how else can I remove the crankshaft ?

Also , when setting the timing belt sprockets etc to there correct positions ,is it ok to turn the sprockets etc to the correct positions as they sit right now , even though I am moving the cams ?

Cheers
Gregor
Siberia
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Registered: 9th Oct 03
Location: Leprechaun Land Drives : Zafira GSI
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29th Mar 06 at 20:24   View User's Profile U2U Member Reply With Quote

yeh its ok to turn the pulleys... turn them so that all the marks line up were there supposed to...

to get the pulley off.... have fun

this is how i did it...


long breaker bar...

danaaaaaaaaaa



thought this engine would be in your car by now... whats the hold up
Gregor
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Registered: 28th Nov 03
Location: Paisley, Renfrewshire
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29th Mar 06 at 20:26   View User's Profile U2U Member Reply With Quote

Bollocks , that looks like a good bit of work for a bolt !

No hold up just taking time doing it.

Done the head gasket tonight , still need to do timing belt and clutch
Siberia
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Registered: 9th Oct 03
Location: Leprechaun Land Drives : Zafira GSI
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29th Mar 06 at 20:32   View User's Profile U2U Member Reply With Quote

timing belt is simple enough... clutch is 10 mins work
Gregor
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Registered: 28th Nov 03
Location: Paisley, Renfrewshire
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29th Mar 06 at 20:39   View User's Profile U2U Member Reply With Quote

Yep , hope it starts in the end !!

Still need to sort out the lot with the alternator belt etc.

Is there an easier way of getting the pulley off :s ?
Siberia
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Registered: 9th Oct 03
Location: Leprechaun Land Drives : Zafira GSI
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29th Mar 06 at 20:41   View User's Profile U2U Member Reply With Quote

not that i'm aware off.... what the picture doesnt show is me with my foot on top of the engine swinging out of the fecking breaker bar... the bolt was so fooking tight!
Gregor
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Registered: 28th Nov 03
Location: Paisley, Renfrewshire
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29th Mar 06 at 20:42   View User's Profile U2U Member Reply With Quote

Hmm I reckon torque wrench and hammer would do the trick there ...

Set a date to put it in in about 5 weeks time
Ryan_G1
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Registered: 29th Aug 05
Location: East Ayrshire
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29th Mar 06 at 22:04   View User's Profile U2U Member Reply With Quote

Jam the flywheel with a prybar or something
MikeE
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Registered: 7th Mar 03
Location: Milton Keynes
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30th Mar 06 at 16:26   View User's Profile U2U Member Reply With Quote

quote:
Originally posted by escortgti.com
Hmm I reckon torque wrench and hammer would do the trick there ...

Set a date to put it in in about 5 weeks time


rubber mallet, not hammer please
James R
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Registered: 4th Feb 03
Location: 205GTi16/306GTi16
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30th Mar 06 at 17:16   View User's Profile U2U Member Reply With Quote

trick is to take one bolt out of the flywheel clutch plate and put it in backwards
myke
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Registered: 7th Feb 01
Location: High Wycombe, Buckinghamshire
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30th Mar 06 at 18:10   View User's Profile U2U Member Reply With Quote

i've heard of someone who was having a re-bore shoving a fence post up the bore to a)stop the engine rotating on the floor, and b) jam against the crank to stop that spinning.

don't know if that would damage the bore if it wasn't being -rebored or at least honed.
Dave A
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Registered: 10th Dec 03
Location: County Durham
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30th Mar 06 at 18:57   View User's Profile U2U Member Reply With Quote

quote:
Originally posted by Ryan_G1
Jam the flywheel with a prybar or something
Siberia
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Registered: 9th Oct 03
Location: Leprechaun Land Drives : Zafira GSI
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30th Mar 06 at 20:37   View User's Profile U2U Member Reply With Quote

it just depends how tight it is... some are stupid tight... others are handy... the one ive pictured above there is a c20xe... thought i was gonna break the tool i was using...
paulo89
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Registered: 28th Mar 06
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30th Mar 06 at 21:16   View User's Profile U2U Member Reply With Quote

i work we use a belt valve 2 lock up the flywheel
Gregor
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Registered: 28th Nov 03
Location: Paisley, Renfrewshire
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30th Mar 06 at 21:22   View User's Profile U2U Member Reply With Quote

Prybar method sounds most straight forward
Gregor
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Registered: 28th Nov 03
Location: Paisley, Renfrewshire
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30th Mar 06 at 21:33   View User's Profile U2U Member Reply With Quote

And basically as long as everything is aligned as it should be I can't go wrong ?
Siberia
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Registered: 9th Oct 03
Location: Leprechaun Land Drives : Zafira GSI
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31st Mar 06 at 07:37   View User's Profile U2U Member Reply With Quote

yes!... everyone gets very worried doing timing belts... it really is so simple...

when you get the belt on and tighen the tensioner turn the crank over 4 times... then aling the arrow on the crank back up with its marker... then check that the cam pulleys have lined up... if they have then your good to go... it really is simple...
Rileysport
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Registered: 18th Jun 04
Location: West Yorkshire
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31st Mar 06 at 08:05   View User's Profile U2U Member Reply With Quote

if this is a smallblock lump whats the problem... the crank bolts are piss to get out, try a 20xe lower crank bolt... thats hardcore blowtorch, scaffold pole action. I always found on the 1.4's and 1.6's that a sharp action with a 2 foot powerbar works fine
Siberia
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Registered: 9th Oct 03
Location: Leprechaun Land Drives : Zafira GSI
User status: Offline
31st Mar 06 at 08:43   View User's Profile U2U Member Reply With Quote

quote:
Originally posted by SRi-Co
if this is a smallblock lump whats the problem... the crank bolts are piss to get out, try a 20xe lower crank bolt... thats hardcore blowtorch, scaffold pole action. I always found on the 1.4's and 1.6's that a sharp action with a 2 foot powerbar works fine


as i said my pictures above are of a c20xe... it was like wrestling a crocadile
Rileysport
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Registered: 18th Jun 04
Location: West Yorkshire
User status: Offline
31st Mar 06 at 08:55   View User's Profile U2U Member Reply With Quote

quote:
Originally posted by Siberia
quote:
Originally posted by SRi-Co
if this is a smallblock lump whats the problem... the crank bolts are piss to get out, try a 20xe lower crank bolt... thats hardcore blowtorch, scaffold pole action. I always found on the 1.4's and 1.6's that a sharp action with a 2 foot powerbar works fine


as i said my pictures above are of a c20xe... it was like wrestling a crocadile


yeah, i'm doing the pump on mine soon... but inow have access to a 4 post lift and impact tools
Siberia
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Registered: 9th Oct 03
Location: Leprechaun Land Drives : Zafira GSI
User status: Offline
31st Mar 06 at 09:12   View User's Profile U2U Member Reply With Quote

ew... pump wit the engine in situe... have fecking lots of fun with that!!
Rileysport
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Registered: 18th Jun 04
Location: West Yorkshire
User status: Offline
31st Mar 06 at 09:16   View User's Profile U2U Member Reply With Quote

quote:
Originally posted by Siberia
ew... pump wit the engine in situe... have fecking lots of fun with that!!


won't be that bad... ive changed a fuel tank using onle a jack... outside in the snow, nothing on earth could possibly be as bad as that

 
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