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Author Arden GSi
DansCorsaSXi
Organiser: Yorkshire
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Registered: 13th Jan 10
Location: Worksop
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5th Feb 12 at 22:45   View Garage View User's Profile U2U Member Reply With Quote

Maybe list then mate?


Star silver C20XE SXi Project thread

Smoke Grey Corsa GSi Project thread
Darryl H
Organiser: South Central
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Registered: 19th Nov 09
Location: Camberley Drives: Porsche 944
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5th Feb 12 at 22:58   View Garage View User's Profile U2U Member Reply With Quote

quote:
Originally posted by deadliner
quote:
Originally posted by Darryl H
Looks great mate, really coming along!

You should come to the MK meet!


if the engines all in and running good i will be mate


Awesome! Looking forward to seeing this!


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l6tbm
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Registered: 22nd Jun 11
Location: Glenrothes, Fife
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5th Feb 12 at 23:15   View User's Profile U2U Member Reply With Quote

Where did you get your rocker cover bolts from mate, I will be looking for a set pretty soon for mine

Are you running the standard airbox on yours? if you are let me know what hose you use to connect the box an throttle body.

Sorry for all the Q's mate.

Cheers

Chris
Martin W
Organiser: South East
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Registered: 10th Aug 09
Location: Welling, Greater London
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5th Feb 12 at 23:19   View User's Profile U2U Member Reply With Quote

quote:
Originally posted by l6tbm
Where did you get your rocker cover bolts from mate, I will be looking for a set pretty soon for mine

Are you running the standard airbox on yours? if you are let me know what hose you use to connect the box an throttle body.

Sorry for all the Q's mate.

Cheers

Chris


they are stainless steel bolts which i got off ebay for about £6.

ill mot likely be using a K & N , ill be getting a silicone hose to fit the throttle body and mount the air flow sensor inside just as shaunmods has on his car. to run a standard airbox i believe you've gotta get the 1.2 8v pipe, not 100% sure though. if you look at warren's guide to fitting a powerbox i think it says what pipe you need in there
l6tbm
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Registered: 22nd Jun 11
Location: Glenrothes, Fife
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5th Feb 12 at 23:38   View User's Profile U2U Member Reply With Quote

Cheers mate
Jed D
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Registered: 15th Mar 11
Location: Durham
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6th Feb 12 at 09:14   View User's Profile U2U Member Reply With Quote

quote:
Originally posted by deadliner
quote:
Originally posted by DansCorsaSXi
Deffo blue mate,will make it so much cleaner.

currently looking for the air intake pipe just gotta find the right size to fit the throttle body and correct bend


you wanting a standard air box? if so try viperperformance, sure theres a link in my thread somewhere, it hasnt got a bend, shaun told me it'd be a direct fit and still have the sensor hole in, it wasn't far off, i had to cut it a little like. cost about £25posted iirc

here the link to their site, very friendly bloke
http://www.viperperformance.co.uk/productsearch.php?xscId=2978&mat=104&filter=60.00%20mm

also, try get that big blue blug connector for the loom underneath the lower inlet, looks loads tidier

and heres some pics of it





and yes 1.2 8v fits

[Edited on 06-02-2012 by Jed D]
Martin W
Organiser: South East
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Registered: 10th Aug 09
Location: Welling, Greater London
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18th Feb 12 at 17:01   View User's Profile U2U Member Reply With Quote

last weekend, we got the old engine and gearbox out the car. thanks to .Matt for letting me borrow his crane.









Engine gone.

next was to get the engine bay ready for the new engine. cleaning up and spraying a few areas.




got the old gearbox cleaned , ready mount to the new engine well. came accross a problem tonight with the crankshaft sensor.
We bought a new sensor when i got the engine, tried fitting it but it hits the pulley before it sits flush with the mount to screw it in to. so i thought i'd bought the wrong size sensor.

took the one of the old engine today, tried to fit it and still have the same problem. for the sensor to sit the correct distance apart from the pulley , it leaves about 3cm from the screwing point so i cant screw it in. any ideas people?
deanwatts16
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Registered: 17th Nov 09
Location: Kent
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18th Feb 12 at 19:01   View User's Profile U2U Member Reply With Quote

Can't you take the bracket and sensor off your 1.4 matey should be the same
Martin W
Organiser: South East
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Registered: 10th Aug 09
Location: Welling, Greater London
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18th Feb 12 at 19:20   View User's Profile U2U Member Reply With Quote

Tried that doesn't fit. Might need you to pop round mate lol
Martin W
Organiser: South East
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Registered: 10th Aug 09
Location: Welling, Greater London
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18th Feb 12 at 21:03   View User's Profile U2U Member Reply With Quote

Problem solved, pulley was on pissed
deanwatts16
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Registered: 17th Nov 09
Location: Kent
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18th Feb 12 at 21:15   View User's Profile U2U Member Reply With Quote

Aha lol simple fix then lol If you need a hand let me know
Martin W
Organiser: South East
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Registered: 10th Aug 09
Location: Welling, Greater London
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19th Feb 12 at 13:48   View User's Profile U2U Member Reply With Quote

quote:
Originally posted by deanwatts16
Aha lol simple fix then lol If you need a hand let me know


will do mate , thanks
Martin W
Organiser: South East
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Registered: 10th Aug 09
Location: Welling, Greater London
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22nd Feb 12 at 17:37   View User's Profile U2U Member Reply With Quote

so i found out why the crank sensor wouldn't fit. put the pulley on without matching it up to the inner crankshaft pulley and done this damage:


luckily i had the pulley from the old engine to fit
cleaned and painted the wheel arches. will be refurbishing the struts once the engine is in.




bought some powerflex bushes for the lower arms.


and painted the manifold ready for the wrap which i got today. ive also got the coolant pipes from samco, just need an induction pipe now. new radiator will be fitted aswell


[Edited on 22-02-2012 by deadliner]
Darryl H
Organiser: South Central
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Registered: 19th Nov 09
Location: Camberley Drives: Porsche 944
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22nd Feb 12 at 17:44   View Garage View User's Profile U2U Member Reply With Quote

Good work buddy


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D0NN3R
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Registered: 1st Mar 11
Location: Dunholme, Lincolnshire
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22nd Feb 12 at 17:46   View User's Profile U2U Member Reply With Quote

progress is looking good
l6tbm
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Registered: 22nd Jun 11
Location: Glenrothes, Fife
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22nd Feb 12 at 18:02   View User's Profile U2U Member Reply With Quote

Some good work there, Keep it up

Keep the updates coming
Martin W
Organiser: South East
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Registered: 10th Aug 09
Location: Welling, Greater London
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23rd Feb 12 at 21:42   View User's Profile U2U Member Reply With Quote

cheers guys, nearly there now. ordered load of different bits to finish it off:

samco coolant hoses:



new engine mount as i damaged the other one when getting the engine out
DansCorsaSXi
Organiser: Yorkshire
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Registered: 13th Jan 10
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23rd Feb 12 at 21:45   View Garage View User's Profile U2U Member Reply With Quote

Them hoses will be right at home in the bay mate,can't wait to see it fitted.


Star silver C20XE SXi Project thread

Smoke Grey Corsa GSi Project thread
Martin W
Organiser: South East
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Registered: 10th Aug 09
Location: Welling, Greater London
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23rd Feb 12 at 22:00   View User's Profile U2U Member Reply With Quote

quote:
Originally posted by DansCorsaSXi
Them hoses will be right at home in the bay mate,can't wait to see it fitted.


thanks, neither can i now, im away the next two weekends, but then there will be one final push to have it in by then end of march. not too much to get now. few things like the brake servo lines ive gotta work out, but shouldn't delay putting it in
Darryl H
Organiser: South Central
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Registered: 19th Nov 09
Location: Camberley Drives: Porsche 944
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23rd Feb 12 at 22:28   View Garage View User's Profile U2U Member Reply With Quote

Looking forward to this in the bay! Looks like it's going to be great!


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Martin W
Organiser: South East
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Registered: 10th Aug 09
Location: Welling, Greater London
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9th Mar 12 at 22:22   View User's Profile U2U Member Reply With Quote

update 9/3

havent updated for a few weeks been busy getting a lot done ready for it to go in. should be going in tomorrow.

wrapped the manifold and put it on.


got a samco air filter pipe with thanks to shaunmods.


dad did a real good job of cleaning and painting up the gearbox.



also got a some stuff powdercoated:


engine is off the stand and onto the hoist to fit the clutch and gearbox tomorrow morning and we are hoping to get the engine fitted tomorrow!



[Edited on 09-03-2012 by deadliner]
gav93
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Registered: 27th Nov 10
Location: Bexleyheath Kent
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9th Mar 12 at 22:25   View User's Profile U2U Member Reply With Quote

Really nice b mate, im only down the road from you in bexleyheath,drive past this now and then cant miss it up in the air haha keep up the good work fella
DansCorsaSXi
Organiser: Yorkshire
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9th Mar 12 at 22:26   View Garage View User's Profile U2U Member Reply With Quote

Engine looks lush mate,done a great job on it,especially manifold wrapped.


Star silver C20XE SXi Project thread

Smoke Grey Corsa GSi Project thread
Darryl H
Organiser: South Central
Premium Member


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Registered: 19th Nov 09
Location: Camberley Drives: Porsche 944
User status: Offline
9th Mar 12 at 22:30   View Garage View User's Profile U2U Member Reply With Quote

Great work Buddy! Love how clean everything is! Your dad did a cracking job on that gearbox


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Martin W
Organiser: South East
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Registered: 10th Aug 09
Location: Welling, Greater London
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9th Mar 12 at 22:31   View User's Profile U2U Member Reply With Quote

quote:
Originally posted by DansCorsaSXi
Engine looks lush mate,done a great job on it,especially manifold wrapped.


cheers buddy, wasnt easy and it itches to fuck!

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