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Author carbon clad corsa gsi c20let ,update , dog box fitted
bolton
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Registered: 2nd Dec 05
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26th Aug 11 at 15:26   View User's Profile U2U Member Reply With Quote

quote:
Originally posted by bigron1988
greggsi = laziest bastard i know

greggsi=will never have a corsa let on the road
wilson_sri
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Registered: 31st Aug 04
Location: Dunfermline Drives: Technics 1210s
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26th Aug 11 at 16:22   View User's Profile U2U Member Reply With Quote

Just had a quick scan through this, really nice build.
corsadonk
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Registered: 4th Jul 09
Location: Marlborough, Wiltshire
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26th Aug 11 at 18:23   View Garage View User's Profile U2U Member Reply With Quote

quote:
Originally posted by philip2
Corsadonk...prob is a proper engine builder. ...not reconditioner may take just as long...i had to wait 5mnths to have circlip grooves machined into pistons myself .I have a main job so dont have 7days a week to build engnes full time. Also spec changed, ended up going for forged pistons so they had to get made to suit + had to wait for head to get port bored...2-3wks on that then finish porting, get guides fitted + seats cut etc, then having block bored, etc, lad who does my machining is shit hot but can take abit too long at times as their that busy. So all takes time and most of its out my hands tbh.

[Edited on 25-08-2011 by philip2]


I know what your saying, but 5months for a maybe two hours work, I'd vote with my feet and take it else where, I've used a few engineering companys with work and the ones that don't do the work when they say will, or can't fit me in then I don't go back.

Honest I'm not knocking your work, it's just I'd rather pay more and have it done in a reasonable time fram.
philip2
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Registered: 1st Oct 06
Location: n.wales/chester
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26th Aug 11 at 18:51   View User's Profile U2U Member Reply With Quote

i know what you mean matey, but the lad who does all my seat cutting etc is the best around and i dont trust anyone...and thats the biggest thing when doing work for other people. but try getting a set of pistons made....they dont do them straight away, they do them on batch runs, also with cams they took a couple of weeks as bespoke. off the shelf parts i could build in a couple of days with the machining out the way no problems.

and theres not 2 hours work in shimming, porting, building a head, dialling cams in, cleaning parts etc.
bigron1988
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Registered: 29th Aug 09
Location: Southport, Merseyside
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26th Aug 11 at 20:06   View User's Profile U2U Member Reply With Quote

had a early start today had to take my wheel on the vectra for welding as i have clacked it in 2 place , got that back and on the car by about 11 and the rest of the day was spent on the corsa

8v baffle plate fitted



sump fitted with corect bolts and all torque up and sandwich plate and filter fitted



then spant about 2 hours fitting the inlet as the bolts had to be grinded down and the inlet had to

this pic shows how tight it is





then took it of the stand and fitted the flywheel



then clutch





then spent about 30 mins trying to fit the gearbox, didnt rember it being this fucking heavy , prob looked quite funny as the engine was on the crane and whenever i tried fitting it the engine would just swinglol



then crank sensor



rear water bar and hose



then alt, starter and loom, hit a prob here tho as went to measure up for a alt belt but i gave greg the wrong upper pully so i have diffrent amount of groves so need to go rob it back



then fitted exhaust studs



and then it was time to fit it



went in quite easy actualy just a bit of use with the pry bar to get the rear mount lined up

also fitted the covers















and the parts bench is getting a bit emptier now



tomorows jobs include, turbo ,manifold, wastegate, throtle cable clutch cable, shafts and see what else i can get through

corsadonk
Premium Member

Registered: 4th Jul 09
Location: Marlborough, Wiltshire
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26th Aug 11 at 20:22   View Garage View User's Profile U2U Member Reply With Quote

Looking great.

I was on about the circlip groves being a few hours work.

Do you know what ECU your gonna use yet?
bigron1988
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Registered: 29th Aug 09
Location: Southport, Merseyside
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26th Aug 11 at 20:24   View User's Profile U2U Member Reply With Quote

yep already got that dta s40 got a loom aswell but going to get a new one made up to suit
Darryl H
Organiser: South Central
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Registered: 19th Nov 09
Location: Camberley Drives: Porsche 944
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26th Aug 11 at 21:34   View Garage View User's Profile U2U Member Reply With Quote

Great work ron, looks mint in that bay!


|My Corsa|SC|My Instagram|
DansCorsaSXi
Organiser: Yorkshire
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Registered: 13th Jan 10
Location: Worksop
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26th Aug 11 at 21:38   View Garage View User's Profile U2U Member Reply With Quote

So cleeeaaaan!!


Star silver C20XE SXi Project thread

Smoke Grey Corsa GSi Project thread
connollygt30
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Registered: 16th Nov 08
Location: West Lothian
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26th Aug 11 at 21:49   View User's Profile U2U Member Reply With Quote

Top work mate,everythings really paying off now looks stunning!
Jamie-C
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Registered: 3rd Jun 08
Location: Ballycastle
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26th Aug 11 at 21:58   View User's Profile U2U Member Reply With Quote

Cracking work mate, starting to look as if all the hard work was worth now! Not that it didn't before or anything but its always good to see the engine in the bay!

Good work mate, I'd be afraid to take it out of the garage after all that!
Kieran
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Registered: 12th Sep 08
Location: Kent
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26th Aug 11 at 22:06   View Garage View User's Profile U2U Member Reply With Quote

Fair FUCKING play! You lucky lucky boy you!
tom130691
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Registered: 13th Sep 08
Location: Daventry
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26th Aug 11 at 22:08   View Garage View User's Profile U2U Member Reply With Quote

mainfold is sexy
bally2010
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Registered: 2nd Mar 10
Location: Manchester Drives: Punto Grande Rides: Runner 17
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26th Aug 11 at 23:39   View Garage View User's Profile U2U Member Reply With Quote

by far the best project on here , great work
MarkSport
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Registered: 22nd May 09
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27th Aug 11 at 00:05   View User's Profile U2U Member Reply With Quote

Thanks alot ben, I just made a mess of my bedsheets because of this

absolute porn
Generation
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Registered: 7th Jul 09
Location: Essex
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27th Aug 11 at 01:03   View User's Profile U2U Member Reply With Quote

quote:
Originally posted by bally2010
by far the best project on here , great work
AlexW
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Registered: 25th Oct 08
Location: Essex
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27th Aug 11 at 07:14   View User's Profile U2U Member Reply With Quote

Thats awesome, bet you cant wait for the first start, won't be very long away now?
M Sutton
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Registered: 11th Jan 03
Location: Northamptonshire
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27th Aug 11 at 09:05   View User's Profile U2U Member Reply With Quote

Looks awesome! Like this car lots
bigron1988
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Registered: 29th Aug 09
Location: Southport, Merseyside
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27th Aug 11 at 20:32   View User's Profile U2U Member Reply With Quote

thanks guys , still a bit to do got to sort a full fuel system and the exhaust then of for the wirring

new plugs fitted









new copper nuts




fitted the rad, just need to take it out again as need to drill out the holes in the crossmember as didnt have a big enough one





did lots of other bits but forgot to take pics through it























not much clearance, could only fit one fan just hope that will be enough

















not much left to fit now





need to undo the front pass side mount as im using the bottom hole and the engine is not sat straight so going to use the top hole now
DansCorsaSXi
Organiser: Yorkshire
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Registered: 13th Jan 10
Location: Worksop
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27th Aug 11 at 20:41   View Garage View User's Profile U2U Member Reply With Quote

Looks so tidy and really fills the bay up,looks brill mate.

Good work.


Star silver C20XE SXi Project thread

Smoke Grey Corsa GSi Project thread
FAZ
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Registered: 24th Nov 07
Location: Coventry
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27th Aug 11 at 21:24   View Garage View User's Profile U2U Member Reply With Quote

whats the hooooge blue hose for on your bench?
Darrell16v
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Registered: 5th Feb 11
Location: Newry_Northern Ireland
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27th Aug 11 at 21:59   View User's Profile U2U Member Reply With Quote

Must be handy having a lift lol
0775kieran
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Registered: 28th Apr 10
Location: Bolton, Greater Manchester
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27th Aug 11 at 22:22   View User's Profile U2U Member Reply With Quote

Get 2 slim line fans and put them on the front of the radiator between the intercooler and rad, will free up space in bay and look neater.
DannyB
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Registered: 6th Feb 08
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27th Aug 11 at 22:33   View Garage View User's Profile U2U Member Reply With Quote

quote:
Originally posted by FAZ
whats the hooooge blue hose for on your bench?


Easier for him to cut exact pieces than to buy one I would imagine.


Incredible car, actual nut and bolt rebuild. Can't wait to see it on the move
bigron1988
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Registered: 29th Aug 09
Location: Southport, Merseyside
User status: Offline
27th Aug 11 at 23:11   View User's Profile U2U Member Reply With Quote

quote:
Originally posted by FAZ
whats the hooooge blue hose for on your bench?



as danny said its for the boost pipes, some 3 inch and some 4 inch stuff

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