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Author X18XE1 block + head with X16XE crank + rods.. Turbo build maybe?
Cossie
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Registered: 17th May 02
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1st Jun 09 at 17:30   View User's Profile U2U Member Reply With Quote

best way to find out compression is to mount the x16xe crank with the x18xe pistons and crank in the 1,8 block and using a pipet to find volume, btw x16xe head cc is around 33.6cc

[Edited on 01-06-2009 by Cossie]
crazybrightman
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Registered: 30th Mar 09
Location: leicestershire
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1st Jun 09 at 17:30   View User's Profile U2U Member Reply With Quote

hone it yourself a honing tool is less than £20.
and that list makes more sense whats wrong with the current 1800 pistons though?
Cossie
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Registered: 17th May 02
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1st Jun 09 at 17:34   View User's Profile U2U Member Reply With Quote

and use this

http://www.csgnetwork.com/compcalc.html
Robin
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Registered: 7th Jan 04
Location: Northants Drives: Clio 182 Cup
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1st Jun 09 at 18:36   View Garage View User's Profile U2U Member Reply With Quote

quote:
Originally posted by crazybrightman
hone it yourself a honing tool is less than £20.



Hell yeah, oval bores FTW
RCS
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Registered: 26th Jan 05
Location: Lichfield/Dundee
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1st Jun 09 at 19:30   View User's Profile U2U Member Reply With Quote

quote:
Originally posted by Robin
quote:
Originally posted by crazybrightman
hone it yourself a honing tool is less than £20.



Hell yeah, oval bores FTW


Hardly
DaveyLC
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Registered: 8th Oct 08
Location: Berkshire
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1st Jun 09 at 20:24   View User's Profile U2U Member Reply With Quote

I'm not doing it myself with a drill hone attachment lol! I want round, true bores.. Its going to cost me £30 to have the bores de-glazed and checked for 'round', if the block is good I'll start the build
DizzyRebel
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Registered: 2nd Jan 09
Location: Lincoln
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1st Jun 09 at 20:57   View User's Profile U2U Member Reply With Quote

I cant see this working, everything is going to have to be custom for it with plenty of guesswork involved. The management alone is going to cost over a grand if you want it to work properly.

Surely it just makes more sense to buy a LET in the first place?
RCS
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Registered: 26th Jan 05
Location: Lichfield/Dundee
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1st Jun 09 at 21:11   View User's Profile U2U Member Reply With Quote

quote:
Originally posted by DaveyLC
I'm not doing it myself with a drill hone attachment lol! I want round, true bores.. Its going to cost me £30 to have the bores de-glazed and checked for 'round', if the block is good I'll start the build


Honing won't affect the roundess of your bores, its a finishing process.
craig_s
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Registered: 5th Mar 06
Location: Birmingham Drives: mk4 astra gsi
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1st Jun 09 at 22:53   View User's Profile U2U Member Reply With Quote

as rcs says all honing does it put cross hatches in the bores for the pistons to bed into.
Robin
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Registered: 7th Jan 04
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2nd Jun 09 at 07:31   View Garage View User's Profile U2U Member Reply With Quote

Those honing tools are pants, you can never replicate the finish from one bore to another because your arm doesn't move in a uniform motion like a proper boring machine.

If you have the drill at a slight angle, it WILL oval the bore.

For the sake of £30/40 a bore, it's best to get it done properly tbh, no point in messing around.
RCS
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Registered: 26th Jan 05
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2nd Jun 09 at 07:34   View User's Profile U2U Member Reply With Quote

quote:
Originally posted by Robin
Those honing tools are pants, you can never replicate the finish from one bore to another because your arm doesn't move in a uniform motion like a proper boring machine.

If you have the drill at a slight angle, it WILL oval the bore.

For the sake of £30/40 a bore, it's best to get it done properly tbh, no point in messing around.


What? The tool is spring loaded to follow the shape of the bore All you have to do is not stop the drill when you have it inside the cylinder!
DaveyLC
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Registered: 8th Oct 08
Location: Berkshire
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2nd Jun 09 at 07:50   View User's Profile U2U Member Reply With Quote

Those tools are rubbish.. Its going to cost me £30 to get all four bores done professionally and checked with a bore-gauge..

quote:
Originally posted by DizzyRebel
I cant see this working, everything is going to have to be custom for it with plenty of guesswork involved. The management alone is going to cost over a grand if you want it to work properly.

Surely it just makes more sense to buy a LET in the first place?


Nothing "needs" to be custom other than the mangement?

pow
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Registered: 11th Sep 06
Location: Hazlemere, Buckinghamshire
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2nd Jun 09 at 07:52   View Garage View User's Profile U2U Member Reply With Quote

Megasquirt DIY management
DaveyLC
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2nd Jun 09 at 07:58   View User's Profile U2U Member Reply With Quote

Theres pleanty of "cheap" options for management
pow
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Registered: 11th Sep 06
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2nd Jun 09 at 07:59   View Garage View User's Profile U2U Member Reply With Quote

I have a dream that oneday I will run a car on my own DIY management

It'll never ever happen
DaveyLC
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Registered: 8th Oct 08
Location: Berkshire
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2nd Jun 09 at 08:03   View User's Profile U2U Member Reply With Quote

You could make your own distributor and points?
pow
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2nd Jun 09 at 08:04   View Garage View User's Profile U2U Member Reply With Quote

LOL I've got more chance programming a thin client as an ECu tbh
DaveyLC
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Registered: 8th Oct 08
Location: Berkshire
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2nd Jun 09 at 08:16   View User's Profile U2U Member Reply With Quote

quote:
Originally posted by crazybrightman
whats wrong with the current 1800 pistons though?


Sorry missed that bit

The XE1 pistons are not forged or treated, I'm lead to believe the Z18XER pistons are forged.
DizzyRebel
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Registered: 2nd Jan 09
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2nd Jun 09 at 09:58   View User's Profile U2U Member Reply With Quote

quote:
Originally posted by DaveyLC
Those tools are rubbish.. Its going to cost me £30 to get all four bores done professionally and checked with a bore-gauge..

quote:
Originally posted by DizzyRebel
I cant see this working, everything is going to have to be custom for it with plenty of guesswork involved. The management alone is going to cost over a grand if you want it to work properly.

Surely it just makes more sense to buy a LET in the first place?


Nothing "needs" to be custom other than the mangement?




Custom exhaust and inlet manifolds and exhaust system, Cam will probably need re-profiling to get the right corrected compression ratio too. Also your looking at £500 for a useful ECU and then another £500 minimum for a custom map to be made for it.

Sounds like a shit load of cost for something that might not even work. I also think the rods and throw on the crank will probably lower the CR too much, without working it out myself but 1mm off the rod length plus a shorter throw on the crank will serve to lower compression a shit load.

Your best off just putting a low boost turbo on a standard 1800 if you must have a turbo 1800, otherwise a let will be less problematic less cost and more powerful.
gez bay
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Registered: 14th Feb 08
Location: South Wales drives: Vxr
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2nd Jun 09 at 10:07   View User's Profile U2U Member Reply With Quote

a let will be less problematic less cost and more powerful.


thats the easy way out
1.8T ftw!
DaveyLC
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Registered: 8th Oct 08
Location: Berkshire
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2nd Jun 09 at 10:13   View User's Profile U2U Member Reply With Quote

Rod length isnt being touched.. It will just be de-stroked creating an over-square engine which should make it more reliable.

The displacement is reduced by nearly 10% and the combustion chamber volume is staying the same so you would expect the CR to drop by the same which would give about 9.5:1 a little high if anything.

Custom inlet and manifold arent an issue, I'll make them myself.. The only killer costs for me are the pistons and the management..
DaveyLC
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2nd Jun 09 at 10:14   View User's Profile U2U Member Reply With Quote

quote:
Originally posted by gez c16b
a let will be less problematic less cost and more powerful.


thats the easy way out
1.8T ftw!


ZLET is the only big block engine I would ever consider, but I dont want big block, too heavy..

If I was going to buy "off the shelf" so to speak I'd hold out for a Corsa D VXR/SRI engine.
gez bay
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Registered: 14th Feb 08
Location: South Wales drives: Vxr
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2nd Jun 09 at 10:19   View User's Profile U2U Member Reply With Quote

yeah and the 1.8T will de different, i quoted wrong too , looks like i said a let will be better. i'd do the 1.8
DaveyLC
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2nd Jun 09 at 10:24   View User's Profile U2U Member Reply With Quote

Ahh Sorry
gez bay
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Registered: 14th Feb 08
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2nd Jun 09 at 10:30   View User's Profile U2U Member Reply With Quote

no worries mate, my fault

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