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Author rear disc conversion
broster
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Registered: 6th Dec 02
Location: Drives: E39
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28th Feb 05 at 13:05   View Garage View User's Profile U2U Member Reply With Quote

ok prob been asked 10102923times already but im sure people iwl lagree that the serch function on here is a bit poo?

basically can people help me out, point me towards a guide?
do i just need a rear beam off an cav sri or astra gte and nova cables, if so what nova cable?

what do i need to do exactly, all help will be appreciated

mark
Joff
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Registered: 17th Oct 00
Location: Cambridgeshire
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28th Feb 05 at 13:13   View User's Profile U2U Member Reply With Quote

Get the rear beam from an Astra. That'll have all the bits you need to salvage.

I think Lee does a kit, or get an MTech one.

broster
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Registered: 6th Dec 02
Location: Drives: E39
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28th Feb 05 at 13:14   View Garage View User's Profile U2U Member Reply With Quote

the kit is expencive for what you get tho...
is it any 4 stud beam with discs?
Joff
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Registered: 17th Oct 00
Location: Cambridgeshire
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28th Feb 05 at 13:17   View User's Profile U2U Member Reply With Quote

Astra GTE/GSi

Stop moaning about price and just pay.
Matt.H
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Registered: 12th Mar 03
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28th Feb 05 at 13:18   View User's Profile U2U Member Reply With Quote

sorted ya mate
M2RTY
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Registered: 25th May 01
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28th Feb 05 at 13:18   View User's Profile U2U Member Reply With Quote

hi mate

astra gte 16v is the best bet. i DONT think the cav ones with IRS fit but normal ones should

astra is safe bet tho, id stick with the ones off them. also vectra ones fit if u swap sides and turn them upside down, but it gets hard to bleed them!

i used a 1987 nova cable, only one was listed on halford PC - i remember going to vaux and writing the lengths down of ALL nova ones and then measuring what i nedded and one was ever so slightly longer then i needed so i used that and then bought a clip off a garge door to take up the extra inch or two slack (my garage door has cables inside the frame and i used this as i knew where to get them from but i think most places sell them, was 2 quid tops)

also i too welds off the plate on the stub axel so the wheel sits in a bit more to avoid scrubbing on the arch

all in all mine turned out ace, easy job to do really
M2RTY
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Registered: 25th May 01
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28th Feb 05 at 13:19   View User's Profile U2U Member Reply With Quote

also i had a 2.0 8v cav 5 door but the disks were slightly smaller on back BUT the fixings looked the same so this should work ok but im still 99% sure that i was told cavs with IRS dont fit
broster
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Registered: 6th Dec 02
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28th Feb 05 at 13:20   View Garage View User's Profile U2U Member Reply With Quote

cheers for all the info people, hopefully this shall be sorted next week.....
M2RTY
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28th Feb 05 at 13:20   View User's Profile U2U Member Reply With Quote

oh and i used new bolts off a nova i think they were (4 each side) as they were allen keys instead of normal bolts as there was NO clearence for a spanner or socket as you have to re-drill the holes
broster
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Registered: 6th Dec 02
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28th Feb 05 at 13:20   View Garage View User's Profile U2U Member Reply With Quote

whats IRS?
M2RTY
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Registered: 25th May 01
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28th Feb 05 at 13:28   View User's Profile U2U Member Reply With Quote

independant rear suspension
Siberia
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Registered: 9th Oct 03
Location: Leprechaun Land Drives : Zafira GSI
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28th Feb 05 at 13:29   View User's Profile U2U Member Reply With Quote

get astra gte rear beam...

undo the pipes/cables from the calipers
unbolt the bolts and take off the whole hub assemblys
get an angle grinder and cut the plates off the rear beam(i'll try and find a pic of this)

do the same on the corsa rear beam
then weld the astra plates to the corsa rear beam(make sure there at the right angle cos this will set wear the calipers sit.
redrill the wholes that the bolts go through to hold the hub assemblys on
bolt the hub assemblys from the astra rear beam to the corsa rear beam
hammerite the whole lot
rebend the brake pipes to fit the astra calipers
bolt the beam back to the car
connect the brake pipes and beels the system...
use the corsa long handbrake cable and a 1987 nova short piece handbrake cable.


haven done it but it seems pretty simple

ps that m-tech kit consists of the 2 plates that u cut off the the astra beam and some brake pipe clips.... seem like alot of cash for naff all
broster
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Registered: 6th Dec 02
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28th Feb 05 at 13:29   View Garage View User's Profile U2U Member Reply With Quote

cheers
broster
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Registered: 6th Dec 02
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28th Feb 05 at 13:41   View Garage View User's Profile U2U Member Reply With Quote

yeah seems ok....basically the only cavs with IRS were the gsi and turbo
Siberia
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Registered: 9th Oct 03
Location: Leprechaun Land Drives : Zafira GSI
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28th Feb 05 at 13:43   View User's Profile U2U Member Reply With Quote

are cav rear disks bigger than astra ones? just be carfull cos the bigger the rear disk the easyer they will lock up...
broster
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Registered: 6th Dec 02
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28th Feb 05 at 13:44   View Garage View User's Profile U2U Member Reply With Quote

humm.........ill put holes in the brake lines.....
Matt.H
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Registered: 12th Mar 03
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28th Feb 05 at 15:00   View User's Profile U2U Member Reply With Quote

cav sri rear discs are 256mm.

 
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