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Author Cat back exhaust fitting
Nath
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Registered: 3rd Apr 02
Location: MK
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22nd Dec 03 at 23:39   View User's Profile U2U Member Reply With Quote

DIY or garage job? If garage how much roughly should i expect to pay?

mike_1.2LS96
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Registered: 23rd Oct 03
Location: Darlington | Mazda 323 1.8 Exec
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22nd Dec 03 at 23:40   View User's Profile U2U Member Reply With Quote

IN this weather, garage
Nath
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Registered: 3rd Apr 02
Location: MK
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22nd Dec 03 at 23:43   View User's Profile U2U Member Reply With Quote

True but is it easy if i DIY'd it?
essexracer
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Registered: 11th Apr 02
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23rd Dec 03 at 00:03   View User's Profile U2U Member Reply With Quote

fit it urself m8, is easy, hardest thing is takin old exhuast off (thats if its bonded on, otherwise hardest thing is jackin up car and puttin on stands )

basically undo clamp on back box, remove back box, then do the same for the centre section and refit the new system.


james
Nath
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Registered: 3rd Apr 02
Location: MK
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23rd Dec 03 at 00:05   View User's Profile U2U Member Reply With Quote

Current back box is less than a year old so that shouldnt be a problem. Think i'll do this myself then Same day as i do my 2 litre brakes i reckon, two birds with one stone and all that.

Cheers fella.
Nath
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Registered: 3rd Apr 02
Location: MK
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23rd Dec 03 at 00:09   View User's Profile U2U Member Reply With Quote

What kinda bonding substance do i need to use to attach the back box to the centre section, and centre section to cat?

BTW i am not a total novice, just dont wanna fuck it up
essexracer
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Registered: 11th Apr 02
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23rd Dec 03 at 00:10   View User's Profile U2U Member Reply With Quote




oh and u may need to buy some new exhaust hangers, depending on how the back box sits...my sebring back box tail pipe sat to high to u used a ford rubber hanger which is longer, so the tail pipe sat lower.

james
Nath
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Registered: 3rd Apr 02
Location: MK
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23rd Dec 03 at 00:11   View User's Profile U2U Member Reply With Quote

I'll bear this in mind. Cheers.
essexracer
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Registered: 11th Apr 02
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23rd Dec 03 at 00:12   View User's Profile U2U Member Reply With Quote

quote:
Originally posted by Nath
What kinda bonding substance do i need to use to attach the back box to the centre section, and centre section to cat?

BTW i am not a total novice, just dont wanna fuck it up



u shouldnt need any bonding (like "gumgum") as the centre section should fit fine instide the cat pipe, and same as with the back box and end of the centre section.

james
essexracer
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Registered: 11th Apr 02
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23rd Dec 03 at 00:16   View User's Profile U2U Member Reply With Quote

should all be a tight snug fit (well my sebring was)

once u have fitted it, turn ur engine on and look for leaks, put ut hand arround the joins and feel for air.

if u cant fix any leaks (by twising the pipes and retightening them with the clamps) then use some gumgum (its a paste) and fill the gamps with that. though u shouldnt need to.

james
vibrio
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Registered: 28th Feb 01
Location: POAH
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23rd Dec 03 at 10:23   View User's Profile U2U Member Reply With Quote

max of £25 to get it fitted
Stu_22
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Registered: 25th Mar 02
Location: Luton
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23rd Dec 03 at 10:32   View User's Profile U2U Member Reply With Quote

A lot less hassle to get it fitted.


Paul_J
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Registered: 6th Jun 02
Location: London
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23rd Dec 03 at 11:56   View User's Profile U2U Member Reply With Quote

Bit more hassle for me - the 1.2 16v Sxi's Exhaust system is 1 whole thing going all the way to the cat (which sits on the exhaust manifold) ... so fair enough we took the back box off, but then it was a huge pipe (including center section) that was all 1 thing.

Had to saw through the pipe manually, and then clamp the new system over the top. It was raining, dark and in the end we just took it to a garage lol. Trying to saw through a exhaust with a little hack saw is not easy lol
CorsAsh
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Registered: 19th Apr 02
Location: Munich
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23rd Dec 03 at 12:00   View User's Profile U2U Member Reply With Quote

quote:
Originally posted by Paul_J
Bit more hassle for me - the 1.2 16v Sxi's Exhaust system is 1 whole thing going all the way to the cat (which sits on the exhaust manifold) ... so fair enough we took the back box off, but then it was a huge pipe (including center section) that was all 1 thing.

Had to saw through the pipe manually, and then clamp the new system over the top. It was raining, dark and in the end we just took it to a garage lol. Trying to saw through a exhaust with a little hack saw is not easy lol


Ahh, the joy of owning an angle grinder...
essexracer
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Registered: 11th Apr 02
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23rd Dec 03 at 13:15   View User's Profile U2U Member Reply With Quote




though paul is right...i had to do that on a rover once...and u av to use a small hacksaw as u need room under the car to move the bloody thing!

james
broster
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Registered: 6th Dec 02
Location: Drives: E39
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23rd Dec 03 at 13:57   View Garage View User's Profile U2U Member Reply With Quote

iv had to do that on a nastra once, it was on its side fortunatly, which made it easier!
Nath
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Registered: 3rd Apr 02
Location: MK
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23rd Dec 03 at 17:53   View User's Profile U2U Member Reply With Quote

Gonna see how much my local garage charge before i decide. If it's reasonable then i'll let the grease monkeys do it.
dannycorsa c
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Registered: 8th Mar 03
Location: manchester (astley/tyldesley)
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23rd Dec 03 at 18:03   View User's Profile U2U Member Reply With Quote

when they changed my zorst the old 1 was a bitch to get off! and it was only 5 months old like the car! well bonded on it was! they had to cut thru the old 1 to get it off
Nath
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Registered: 3rd Apr 02
Location: MK
User status: Offline
23rd Dec 03 at 18:10   View User's Profile U2U Member Reply With Quote

My current one was put on in januray and its an aftermarket. I'm taking my corsa to where i got that fitted to get my new one done.

 
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