Warren G
Member
Registered: 14th May 06
Location: Kent
User status: Offline
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http://www.corsasport.co.uk/board/viewthread.php?tid=489900
How my saturday went, driving for first drive after full rebuild
was tappy, but fort just needed to bed cams/tappets in.......
that tapping noise wasnt a noisy cam/tappets, although i was right topend
very hard to diagnoise on a new engine, is it tappets? is it cams?






no it was valve to piston contact noise!
after a few miles it decided to drop a head off a valve
can be put down to either.
no enough clearance on pockected pistons (yes i should of checked it properly, by it turned over by hand fine)
pockets in wrong place (see pic)

too big cams
soo £700ish + alot of time wasted waiting for people =

GAME OVER
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willay
Moderator Organiser: South East, National Events Premium Member
Registered: 10th Nov 02
Location: Roydon, Essex
User status: Offline
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mate I'm so sorry to hear this, what are your plans?
If theres anything me and the boys can do to help let us know!
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daymoon
Premium Member
Registered: 1st Aug 08
Location: Selby, North Yorkshire
User status: Offline
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thats really really sucks!
that head looks in a sorry state
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Warren G
Member
Registered: 14th May 06
Location: Kent
User status: Offline
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heads 100% mullered
piston, (due to damage) top ring sticking, and hard to move on guingen pin
top shells worn due to valves falsing back down
bore has a mark in it, going to get a honing tool on it, see it can be removed
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Jenko_Sport
Member
Registered: 25th May 06
Location: Stoke-on-Trent
User status: Offline
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Feel for you mate, i know you've put alot of time, money and effort into this.
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Ojc
Member
Registered: 14th Nov 00
Location: Reading: Drives : Clio 197
User status: Offline
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Like Will said, if you need anything give us a bell. If you need a lift to Germany you can come with me but I'm sure Fad has already offered.
But just incase you don't want to risk going French all that way, you know what I mean
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Andy Stocker
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Registered: 31st Aug 00
Location: Herts Drives: Porsche 911
User status: Offline
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Rich H
Member
Registered: 26th Oct 05
Location: West Sussex Drives: E46 M3
User status: Offline
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Ouch 
Sorry to hear that mate - was coming along so well too!
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Fro
Member
Registered: 20th Jun 06
Location: Rainham, Essex Drives: A3 2.0TDi Sport
User status: Offline
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Sorry to see that mate! Keep ya chin up though!
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Fad
Member
Registered: 1st Feb 01
Location: Dartford Kent Drives: 330cd
User status: Offline
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quote: Originally posted by Ojc
But just incase you don't want to risk going French all that way, you know what I mean
Get bent Crowe 
Poor car
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--ToM--
Member
Registered: 23rd Nov 07
Location: Wirral
User status: Offline
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oh dear
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P1CK4D
Member
Registered: 19th Jun 06
Location: Around Essex Somewhere
User status: Offline
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Warren Sad to hear it fella. Whats your plans now?
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Ben G
Member
Registered: 12th Jan 07
Location: Essex
User status: Offline
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thats such shit luck mate, hope it can be repaired though, stick with it because it'll be worth it in the end
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richard_cooper
Member
Registered: 31st Jan 07
Location: Mansfield, Nottingamshire
User status: Offline
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Thats shit for you mate, you have put alot of time and money into that !
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RCoughtrie
Member
Registered: 31st Oct 04
Location: East Ayrshire Scotland
User status: Offline
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That fuckin sucks mate
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Mobby
Member
Registered: 31st Dec 07
Location: Leicestershire
User status: Offline
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Are they cursed??? lol
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Warren G
Member
Registered: 14th May 06
Location: Kent
User status: Offline
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oh well. il get over it. well i already have
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swill_omnibus
Member
Registered: 12th Dec 07
Location: : S. wales Drives: Dodge Caliber
User status: Offline
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Sorry to see that fella. Hope you get it sorted
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Wrighty
Member
Registered: 28th Feb 04
Location: Howden
User status: Offline
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Gutted for you warren, all that work!
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SportBoy
Member
Registered: 5th Oct 01
Location: Retford, Nottinghamshire
User status: Offline
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gayness
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allza
Member
Registered: 14th Jun 04
User status: Offline
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Surely it must be a duff piston for it do it on just 1 cylinder? Or rod/crank slightly out, but this seems unlikely. Very harsh though and not much you could of done to stop that happening.
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allza
Member
Registered: 14th Jun 04
User status: Offline
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Just looked again, have they all touched?
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gavin18787
Premium Member
Registered: 22nd Feb 05
Location: Basildon, Essex
User status: Offline
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man
Like said anything that I can help you wiith holla 
What about a standardish 1.6 engine for germany if you have any about?
Dont give up on it though 
Drives supercharged Tec with torque
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Mike GSi
Member
Registered: 3rd Jan 07
Location: Ipswich, Suffolk Drives:Astra VXR
User status: Offline
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Thats really shit sorry for such dissapointing news :cry:
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Will94
Member
Registered: 1st Nov 02
Location: Nr. Ipswich, Suffolk
User status: Offline
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Wazza..... thats a raw deal to say the least dude
Dont give up on it
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