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Author x16xe dblias inlet manifold questions
ryan_fowler1985
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Registered: 27th Jul 05
Location: Trevethin, Torfaen
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   23rd Oct 07 at 04:04   View User's Profile U2U Member Reply With Quote
just bought one of these but it hasn't got the fitting kit. im after as many photos as possible from all angles please, need to figure out induction pipe tps wiring breather pipes, and throttle cable, any help much apprciated. thanks

[Edited on 23-10-2007 by ryan_fowler1985]
Dean_W
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Registered: 13th Dec 05
Location: Downham Market, Norfolk
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23rd Oct 07 at 08:01   View User's Profile U2U Member Reply With Quote
http://www.corsasport.co.uk/board/viewthread.php?tid=362354
Adam-D
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Registered: 11th May 02
Location: Cheshire
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23rd Oct 07 at 09:17   View User's Profile U2U Member Reply With Quote
check my garage, my 1600 sport
well when i had it
ryan_fowler1985
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Registered: 27th Jul 05
Location: Trevethin, Torfaen
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23rd Oct 07 at 15:51   View User's Profile U2U Member Reply With Quote
spot on, just what i was looking for.
A few questions tho, what happens to the egr valve? which induction pipe is best to use and can it accomodate the air intake sensor? is the bracket for the throttle cable part of the throttle body or does something need to be made?

Cheers
Ryan
Dean_W
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Registered: 13th Dec 05
Location: Downham Market, Norfolk
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23rd Oct 07 at 15:55   View User's Profile U2U Member Reply With Quote
EGR Valve usually has a feed going into the inlet manifold. Or, block it off with a blanking gasket.

Induction pipe, not too sure, but on the Mantzel it's a 1.7TD Cav one.

Bracket should come with the Dbilas.
GSi Ghost
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Registered: 15th Dec 05
Location: Stoke-on-Trent
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23rd Oct 07 at 16:02   View User's Profile U2U Member Reply With Quote
ive got the same problem mate, got the DBilis, but no fitting kit!! lol
ryan_fowler1985
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Registered: 27th Jul 05
Location: Trevethin, Torfaen
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23rd Oct 07 at 16:08   View User's Profile U2U Member Reply With Quote
is the triangle shaped plate the piece that blocks the egr? i think all that the kit consists of is gaskets which are availible from vauxhall. bolts, and blanking plate of some sort.
matt_aka_smiler
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Registered: 7th Dec 05
Location: Stoke-on-Trent Drives: MK4 Astra GSi Turbo
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23rd Oct 07 at 16:11   View User's Profile U2U Member Reply With Quote
that blanking plate sounds like the one that sits where the throttle body used to at the side of the engine
ryan_fowler1985
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Registered: 27th Jul 05
Location: Trevethin, Torfaen
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23rd Oct 07 at 16:59   View User's Profile U2U Member Reply With Quote
what blanking plate will be used for the egr then, wont the usual place it bolts to on the throttle body be removed? would i just use a piece of plate with a gasket and bolt it to the bottom of the egr then?
ryan_fowler1985
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Registered: 27th Jul 05
Location: Trevethin, Torfaen
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23rd Oct 07 at 21:39   View User's Profile U2U Member Reply With Quote
?
matt_aka_smiler
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Registered: 7th Dec 05
Location: Stoke-on-Trent Drives: MK4 Astra GSi Turbo
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23rd Oct 07 at 22:37   View User's Profile U2U Member Reply With Quote
the EGR isnt blanked off with a Dbilas mate the EGR is at the back of the engine never blanked mine off. In Warrens guide, the egr valve has been taken off in picture 10
ryan_fowler1985
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Registered: 27th Jul 05
Location: Trevethin, Torfaen
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24th Oct 07 at 22:26   View User's Profile U2U Member Reply With Quote
the idle control valve stays as is then yes? as does the egr unless i choose to blank it which i mite do as mine is fucked anyway.
matt_aka_smiler
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Registered: 7th Dec 05
Location: Stoke-on-Trent Drives: MK4 Astra GSi Turbo
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24th Oct 07 at 22:40   View User's Profile U2U Member Reply With Quote
thats in the throttle body mate so its moved with it. The standard wires can be moved across according to Warrens guide, but i extended mine with wire that came with my dbilas

[Edited on 24-10-2007 by matt_aka_smiler]

[Edited on 24-10-2007 by matt_aka_smiler]
ryan_fowler1985
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Registered: 27th Jul 05
Location: Trevethin, Torfaen
User status: Offline
24th Oct 07 at 23:11   View User's Profile U2U Member Reply With Quote
ok thought so just wanted to check evrything b4 i fit it. hopefully i can get everything together b4 it arrives ready to swap. just gotta get some gaskets and vacuum pipes then
matt_aka_smiler
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Registered: 7th Dec 05
Location: Stoke-on-Trent Drives: MK4 Astra GSi Turbo
User status: Offline
25th Oct 07 at 16:13   View User's Profile U2U Member Reply With Quote
are the bolts with it?? my mates having a right mare trying to get hold of them
ryan_fowler1985
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Registered: 27th Jul 05
Location: Trevethin, Torfaen
User status: Offline
25th Oct 07 at 22:41   View User's Profile U2U Member Reply With Quote
no bolts with it but work in a factory so will order some from a toling company if i cant get them off the shelve at a local supplier
ryan_fowler1985
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Registered: 27th Jul 05
Location: Trevethin, Torfaen
User status: Offline
25th Oct 07 at 23:50   View User's Profile U2U Member Reply With Quote
any idea on the bolt size needed, i think they are m6 but any idea on the length so i can get some. may be able to sort you out if still in need when ive fitted mine hopefully next weekend
p1723944
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Registered: 4th Feb 03
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26th Oct 07 at 15:43   View User's Profile U2U Member Reply With Quote
Good Luck Ryan !

I'm in the middle of fitting mine and tbh without Warren's guide I would have be fucked as the instructions that came with mine weren't worth a toss !

The fitting kit didn't come with new new iduction pipe so cut the existing iduction pipe as close the inlet as possible then and ran some ducting from the new TB position to the cut induction pipe. This should allow you to keep the sensor.

Although be aware that I haven't yet started mine as I still have a bit of work to do.
ryan_fowler1985
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Registered: 27th Jul 05
Location: Trevethin, Torfaen
User status: Offline
26th Oct 07 at 18:08   View User's Profile U2U Member Reply With Quote
anychance you can meaasure how long the bolts are for me so i can get some from work? is it really that bad lol

 
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