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Author semi smoothing a tailgate...
islandofshame
Member

Registered: 24th Sep 06
Location: Airdrie, North Lanarkshire
User status: Offline
22nd May 07 at 22:41   View User's Profile U2U Member Reply With Quote

hey,

suddenly decided that i really fancy havin a shot a semi smoothing a tailgate...gona try pick one up at the scappies tomorrow on the cheap to practice on first...been reading through the fiberglassin guide in the tutorials section and i understand it all apart from the section where it is advised to cut zigzags into the metal to prevent the fibre glass from poppin out...what would i use to cut the zigzags? angle grinder? and where exactly is it i need to cut the zigzags?

cheers
- islandofshame
Ben G
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Registered: 12th Jan 07
Location: Essex
User status: Offline
22nd May 07 at 22:53   View User's Profile U2U Member Reply With Quote

weld a plate over the lock and wiper holes before you fill it up with fibreglass otherwise it will sink within no time
expire
Member

Registered: 24th Jan 06
Location: Shirley, Southampton
User status: Offline
23rd May 07 at 10:57   View User's Profile U2U Member Reply With Quote

quote:
Originally posted by Ben G
weld a plate over the lock and wiper holes before you fill it up with fibreglass otherwise it will sink within no time


People say it will sink but i just put some mesh behind it and then fibreglasses and mine hasnt sank, did mine ages ago
Ben G
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Registered: 12th Jan 07
Location: Essex
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23rd May 07 at 11:15   View User's Profile U2U Member Reply With Quote

depends how much filler and shit was used to fill the hole tbh mate.
islandofshame
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Registered: 24th Sep 06
Location: Airdrie, North Lanarkshire
User status: Offline
23rd May 07 at 11:27   View User's Profile U2U Member Reply With Quote

well am gona get maself a tailgate from the scrappies, been quoted £30 quid for the shell and materials will be bout a tenner from work so a gd wee project for the holidays me thinks...gt a welder down the road, you think there would be a lot of work involved in welding two plates to the underside?

expire did you follow the guide in the tutorials section? did u cut zigzags into the metal work?

also, what is a dremel? is it like a wirebrush attachment for a drill that takes the bodywork down to the metal quickly?

cheers
- islandofshame
csweatherston
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Registered: 16th Jan 06
Location: Devon
User status: Offline
23rd May 07 at 12:32   View User's Profile U2U Member Reply With Quote

the plates only need to be tacked, shouldnt take too long.
make sure you dont get it too hot and warp the tailgate tho, or you'll be trying to get the filler right for hours
nathy_87
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Registered: 14th Aug 08
Location: West Mids. Drives: Škoda Fabia VRS 5J
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23rd May 07 at 13:49   View User's Profile U2U Member Reply With Quote

http://www.corsasport.co.uk/board/viewthread.php?tid=104260
Kurt
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Registered: 23rd Oct 05
Location: Hi
User status: Offline
23rd May 07 at 16:00   View User's Profile U2U Member Reply With Quote

dremels are drills
islandofshame
Member

Registered: 24th Sep 06
Location: Airdrie, North Lanarkshire
User status: Offline
23rd May 07 at 21:01   View User's Profile U2U Member Reply With Quote

nathy, why you postin up a link to the tutorial?

ok, what would be the best thing to remove the paint and get it back to bare metal? good old wet n dry sand paper?

 
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