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[quote][i]Originally posted by matthew172[/i] hi barnes couple of pics of my intercooler, some of you may have seen it before [IMG]http://i127.photobucket.com/albums/p157/matthew172/DSC05217.jpg[/IMG] [IMG]http://i127.photobucket.com/albums/p157/matthew172/DSC05216.jpg[/IMG] the job i was dreading was doing the cutout on the crossmember so it would fit looking all nice [IMG]http://i127.photobucket.com/albums/p157/matthew172/DSC05547.jpg[/IMG] after a bit of a weigh up i just cut along there [IMG]http://i127.photobucket.com/albums/p157/matthew172/DSC05548.jpg[/IMG] [IMG]http://i127.photobucket.com/albums/p157/matthew172/DSC05550.jpg[/IMG] quick trial fit revealed it fits ok apart from the pipes on end tanks are very tight against the inside of the chassis legs so i took the intercooler to have the pipes cut off and re welded 10mm further in on both ends [IMG]http://i127.photobucket.com/albums/p157/matthew172/DSC05549.jpg[/IMG] cut out [IMG]http://i127.photobucket.com/albums/p157/matthew172/DSC05551.jpg[/IMG] did a bit of welding for some strength [IMG]http://i127.photobucket.com/albums/p157/matthew172/DSC05552.jpg[/IMG] so i then bent and cut some 18 gauge sheet steel to weld in [IMG]http://i127.photobucket.com/albums/p157/matthew172/DSC05557.jpg[/IMG] [IMG]http://i127.photobucket.com/albums/p157/matthew172/DSC05561.jpg[/IMG] welded in [IMG]http://i127.photobucket.com/albums/p157/matthew172/DSC05568.jpg[/IMG] [IMG]http://i127.photobucket.com/albums/p157/matthew172/DSC05571.jpg[/IMG] i have since painted too so thats a job less to worry about [/quote]
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