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Author Corsa GSi with a T3/T4 Hybrid Turbo Conversion
Tony
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Registered: 20th Jul 00
Location: South Africa
User status: Offline
27th May 03 at 19:22   View User's Profile U2U Member Reply With Quote

Hey guys.

Can the C16XE engine take a T3/T4 Hybrid turbo WITHOUT having to strip the aircon? I have heard I will get a T2.5 in the bay and get to keep the aircon, but there's no chance for fitting a T3/T4 as there's no room except for throwing out the aircon! Aircon came standard and I don't want to lose that luxury! If guys can fit a 2L 16V lump with TBs in a Corsa engine bay then surely there must be a way to do this?

Tony
AgentBlue
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Registered: 29th Mar 02
Location: Co.Down Northern Ireland
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27th May 03 at 21:33   View User's Profile U2U Member Reply With Quote

t3 is too big for your motor
use the t2 with a high trim compressor.
big boost will not be sustainable without total overhaul and upgrading of most internals including pistons lubrication system con rods crank and bearings.
the compression ratio needs reduced from 11.0:1 to about 8.8:1 for a good 15psi kit
Rob H
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Registered: 28th Oct 00
Location: Staffordshire Drives: Astra SRi
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27th May 03 at 22:50   View User's Profile U2U Member Reply With Quote

Who needs aircon? Thats what windows are for
Nath
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Registered: 3rd Apr 02
Location: MK
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27th May 03 at 22:59   View User's Profile U2U Member Reply With Quote

quote:
Originally posted by Rob H
Who needs aircon? Thats what windows are for


have u noticed where he lives???
Cybermonkey
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Registered: 22nd Sep 02
Location: Sydney, Australia
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28th May 03 at 09:19   View User's Profile U2U Member Reply With Quote

Yes it gets a tad hot in SA. I highly reccomend that major engine uprating is essential with ANY turbo work with the 16v 1.4/1.6 engines. You will need everything that agent blue mentioned, and then some! Prepare for unreliability though, but if you manage to pull it off without going bang within a month, then well done!
PanaceA
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Registered: 2nd Apr 03
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1st Jun 03 at 13:47   View User's Profile U2U Member Reply With Quote

Haha, what most people don't realise is that a T3 sized turbo is really big, its a hell of alot bigger than a T2 or T25. The T4 is bigger still.
A T2 would start to spin up at 2500Rpm and at 3000Rpm it would be spinning at full boost. A T3 would start to spin at 3000Rpm and hit full boost at 5000Rpm where it would tear your engine into pieces. A T4 probably wouldn't even totaly spin up apart from maybe in 5th gear where again it melt the engine into a metalic football.
John_C
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Registered: 5th Mar 03
Location: South east, Bromley
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1st Jun 03 at 13:49   View User's Profile U2U Member Reply With Quote

surely the new gsi would b more stable and better value for money
Wolf In Welsh Clothing
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Registered: 31st Mar 03
Location: North Wales...... Cooper S on order
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1st Jun 03 at 15:29   View User's Profile U2U Member Reply With Quote

Any1 know what size turbo is going on the new GSI?
What size do courtenay use too?
Thinking about doing my 1.6 with aircon!
But not by courtenay though!
Dont like the idea of 3 head gaskets!
miles
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Registered: 25th Mar 02
Location: plymouth Drives: Astra Sport
User status: Offline
1st Jun 03 at 15:52   View User's Profile U2U Member Reply With Quote

quote:
Originally posted by PanaceA
Haha, what most people don't realise is that a T3 sized turbo is really big, its a hell of alot bigger than a T2 or T25. The T4 is bigger still.
A T2 would start to spin up at 2500Rpm and at 3000Rpm it would be spinning at full boost. A T3 would start to spin at 3000Rpm and hit full boost at 5000Rpm where it would tear your engine into pieces. A T4 probably wouldn't even totaly spin up apart from maybe in 5th gear where again it melt the engine into a metalic football.


You've got it wrong about the T3.

If its fitted to the crappy 8v RST engine then there is no way it will damage a c16xe (if compression lowered properly). If you want a cheap readily avaliable turbo for a c16xe then I would have thought the T3 is perfect.

If anything less that a T3 is fitted then there's not much scope for big power.
miles
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Registered: 25th Mar 02
Location: plymouth Drives: Astra Sport
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1st Jun 03 at 15:55   View User's Profile U2U Member Reply With Quote

quote:
Originally posted by Tony
If guys can fit a 2L 16V lump with TBs in a Corsa engine bay then surely there must be a way to do this?

Tony


Its actually a lot simpler with tb's than without.
PanaceA
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Registered: 2nd Apr 03
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1st Jun 03 at 17:28   View User's Profile U2U Member Reply With Quote

RS turbos aren't T3, heh, RS turbos are T25 - 140Bhp or somethin. T3's flow like 190Bhp+
T2's and T25's are tiny, they're the turbos that come as standard on almost ever turbo charged car (even Impreza's and Evo's), T3's are alot bigger and come on very few cars, one I can think of is the Lancia Delta Integrale EVO II 16v
Ryan L
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Registered: 4th Mar 03
Location: Essex
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2nd Jun 03 at 16:03   View User's Profile U2U Member Reply With Quote

throttle bodies every time for me, much more reliable and cheaper, and they sound the bollocks
wainey
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Registered: 20th Oct 02
Location: walsall west midlands
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2nd Jun 03 at 16:04   View User's Profile U2U Member Reply With Quote

quote:
Originally posted by PanaceA
RS turbos aren't T3, heh, RS turbos are T25 - 140Bhp or somethin. T3's flow like 190Bhp+
T2's and T25's are tiny, they're the turbos that come as standard on almost ever turbo charged car (even Impreza's and Evo's), T3's are alot bigger and come on very few cars, one I can think of is the Lancia Delta Integrale EVO II 16v
correct
Tony
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Registered: 20th Jul 00
Location: South Africa
User status: Offline
2nd Jun 03 at 20:24   View User's Profile U2U Member Reply With Quote

Hey guys!

I am doing the following:

Fitting a stand alone management system.
Completely different exhaust system. Custom built stainless steel 63mm free flow system.
Astra GSi front and rear discs conversion.
Stripping down the whole motor for complete overhaul:
Dropping compression, getting stronger pistons and conrods, balancing crank,gasflowing head, etc.

I reckon the motor should handle this on 0.5 to 0.7 bar boost on normal days and at the track I can boost it up to 1.2 bar with higher octane fuel.

Just wanted to know if anyone's fitted such a big turbo in a Corsa's engine bay with the aircon still fitted! Heard you can only fit a T2.5 as it's the only turbo that JUST fits! The T3/T4 housing is too big!

Tony
miles
Member

Registered: 25th Mar 02
Location: plymouth Drives: Astra Sport
User status: Offline
2nd Jun 03 at 21:24   View User's Profile U2U Member Reply With Quote

quote:
Originally posted by PanaceA
RS turbos aren't T3, heh, RS turbos are T25 - 140Bhp or somethin. T3's flow like 190Bhp+
T2's and T25's are tiny, they're the turbos that come as standard on almost ever turbo charged car (even Impreza's and Evo's), T3's are alot bigger and come on very few cars, one I can think of is the Lancia Delta Integrale EVO II 16v


Escort RST's use T3's. Fiesta RST's, R5GTT use T2's. You get different versions of T2's/T3's etc for different outputs.
AgentBlue
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Registered: 29th Mar 02
Location: Co.Down Northern Ireland
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26th Jun 03 at 19:39   View User's Profile U2U Member Reply With Quote

the garrett range has changed now and the turbos you should be looking at are
GT12, GT17 and the GT25
miles
Member

Registered: 25th Mar 02
Location: plymouth Drives: Astra Sport
User status: Offline
26th Jun 03 at 20:39   View User's Profile U2U Member Reply With Quote

Thats if you want to buy a brand new one!
blackula
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Registered: 26th Apr 03
Location: Cheshire
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26th Jun 03 at 23:58   View User's Profile U2U Member Reply With Quote

Yeah the RST used a T3. Strange really if you compare size of other turbo engines as the .8 200SX S13 used a T25 and the 2.0 S14 a T28. The Fiesta RST as mentioned used the small T2 as did the Silvia 1.8 T.

The T2 is not the best Turbo, its has heat problems and doesn't flow so well, hybrid versions with different cold wheels etc were on the market.

As for a T3 ripping engines to bits

the MG METRO TURBO had a T3, and if you don't believe me check. This was a 1274 a series engines, making a smallish 93 bhp too. They always used lowish boost (about 5-6psi maybe) as any more made the gearbox stress out.

As for different types, the T3 on the MG METRO TURBO , was exactly the same as the LOTUS ESPRIT TURBO of the same time period. MAD.

So there you go,

http://www.mgcars.org.uk/carclub/fwdregister/cars/cars.htm

http://www.eraturbo.com/roadtests/anewera/anewera.htm

[Edited on 27-06-2003 by blackula]
JKGSI
Member

Registered: 5th Jul 02
Location: Mansfield, Notts. Ibiza Cupra-R 180bhp
User status: Offline
27th Jun 03 at 09:43   View User's Profile U2U Member Reply With Quote

If your stripping the engine down then I'd recommend you go for a new inlet manifold as it will make the turbo conversion so much easier + give more power. The standard inlet pipe work is all round the back of the engine but with the new manifold its straight off the manifold, see pic below.

If your going for uprated internals then I can't see a problem with a T3, if it was me I'd go for new inlet manifold, T2 or 25, lower the compression slightly with a thicker head gasket and run about half a bar of boost.

Wouldn't give massive power but should be a nice increase.
miles
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Registered: 25th Mar 02
Location: plymouth Drives: Astra Sport
User status: Offline
27th Jun 03 at 09:57   View User's Profile U2U Member Reply With Quote

I'd never run a 1.6 with a t2. No point running a t2 at 7psi, you would probably make more power with just the inlet manifold n/a.
Daimo B
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Registered: 20th Mar 00
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27th Jun 03 at 12:21   View User's Profile U2U Member Reply With Quote

I'd never run a C16XE witha turbo anyway. Sounds good, looks good, but never gonna be as good as throttle bodies (well, apart form the extra torque u'd get)
miles
Member

Registered: 25th Mar 02
Location: plymouth Drives: Astra Sport
User status: Offline
27th Jun 03 at 12:29   View User's Profile U2U Member Reply With Quote

Depends how well the job is done.

With unlimited money, the turbo'd engine would devestate a tb'd one.
Patrick
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Registered: 25th Apr 02
Location: SE London
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27th Jun 03 at 12:40   View User's Profile U2U Member Reply With Quote

Unlimited money is the underlining factor though!
miles
Member

Registered: 25th Mar 02
Location: plymouth Drives: Astra Sport
User status: Offline
27th Jun 03 at 12:42   View User's Profile U2U Member Reply With Quote

Yeah, look at the power people get out of R5GTT's, and they are really poorly designed engines.
luca2020
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Registered: 26th May 02
Location: Maidstone, Kent
User status: Offline
27th Jun 03 at 13:22   View User's Profile U2U Member Reply With Quote

dident BT tuning get 300bhp out of carisma's R5T

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