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Author carbon clad corsa gsi c20let ,update , dog box fitted
FlaFFy_91
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Registered: 30th Sep 08
Location: Formby, Merseyside
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30th Nov 13 at 12:20   View Garage View User's Profile U2U Member Reply With Quote

quote:
Originally posted by Jed D
quote:
Originally posted by FlaFFy_91
It controls the amount of traction you have jed... Come on dude. I thought you where into cars?


yeah yeah, see your point mate, but electrics i understand a bit better in Swahili

good stuff Ben... education right there


Was only joking bud

Lookin good though Ben. Looking forward to seeing it out again.
bigron1988
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Registered: 29th Aug 09
Location: Southport, Merseyside
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10th Mar 14 at 17:26   View User's Profile U2U Member Reply With Quote

due a update here , been wanting to sort a decent box out for a long time and found the answer 4 speed dog box , these are known to take the power as a lot of the others wernt , 2 astras have ran 8.8 sec runs on these at over 1100bhp so its fine for me

first was to get a standard f18 box



wire wheel on it



a bit of cad needed to be done as a spacer was needed to fit the clutch in the box







test fitted and all good



striped another to get the fd out of that



and this is what a f18 looks like in pieces



parts i robes out this box



had some bits blasted and coated



and the cashing was blasted so cleaned it in the bath to make sure all grit was gone

















new coolant



another air filter for road use



more oil



gear box oil



bearing for box



then my parts turned up













took it to beardys as i had to take some of the input shaft



and the clutch needed a little of it to







fitted clutch

and droped it of for assembly



and all done

























had to have a new fitting welded on here



then took it out on the road to put some miles on it



the found a leak from the sump , was pisses of just a little as i had had every surface ground flat and used new gaskets



so back out with engine









smp acid dipped







new sealer











then back in , ended uop taking gearbox apart to be able to line clutch plates up



started it and it leaked from sump again ffs, found this



so back of again , took the girlde plate of as its leaked since the start and a lot of others dont use it



crack in sump



new ecu



data logger





gave it a clean











then for tracking



short exhaust on for mapping



loaded for mapping



left it with chris @ efi parts for a week and he wired in the new ecu and the traction control





and that take it up to the other night , when mapping we had a problem with plugs and when more than wg pressure it would miss fire didnt have any spares so brought it home and have fitted some new ones and thats sorted it so just need to get back there now for final mapping
taylorboosh
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Registered: 3rd Apr 07
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10th Mar 14 at 17:54   View User's Profile U2U Member Reply With Quote

Great update - wondered where you had got to
DannyB
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Registered: 6th Feb 08
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10th Mar 14 at 18:15   View Garage View User's Profile U2U Member Reply With Quote

Jesus, hats off Ben for the amount of fucking times you've had the engine out you must be able to have it out in not time now great update though, hopefully you have a good year with it this year!
M Sutton
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Registered: 11th Jan 03
Location: Northamptonshire
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10th Mar 14 at 18:29   View User's Profile U2U Member Reply With Quote

Amazing dedication and amazing car!!
taylorboosh
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10th Mar 14 at 20:18   View User's Profile U2U Member Reply With Quote

Yea and the owners not a twat - like another fast corsa owner on here
Generation
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Registered: 7th Jul 09
Location: Essex
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10th Mar 14 at 20:54   View User's Profile U2U Member Reply With Quote

Don't call me a twat
bigron1988
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Registered: 29th Aug 09
Location: Southport, Merseyside
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10th Mar 14 at 21:04   View User's Profile U2U Member Reply With Quote

quote:
Originally posted by Generation
Don't call me a twat


bigron1988
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Registered: 29th Aug 09
Location: Southport, Merseyside
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10th Mar 14 at 21:04   View User's Profile U2U Member Reply With Quote

quote:
Originally posted by DannyB
Jesus, hats off Ben for the amount of fucking times you've had the engine out you must be able to have it out in not time now great update though, hopefully you have a good year with it this year!


cheers , its a 2 hr job for it to come out so not to bad now
taylorboosh
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10th Mar 14 at 21:19   View User's Profile U2U Member Reply With Quote

quote:
Originally posted by bigron1988
quote:
Originally posted by Generation
Don't call me a twat







This hurts me more because i know a twat in real life
Haimsey
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Registered: 8th May 05
Location: Nottingham Drives: Corsa B
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10th Mar 14 at 21:30   View Garage View User's Profile U2U Member Reply With Quote

Man, well done for not giving up, I have needed a long break after umpteen set backs


Marcy Marc

White Sport Progress Thread
jamie valverman
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Registered: 2nd Jun 10
Location: Glasgow
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11th Mar 14 at 21:33   View User's Profile U2U Member Reply With Quote

Amazing work as usual. Hopefully will b destroying some records at pvs. What kind of top end are u expecting from the 4 speed?
bigron1988
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Registered: 29th Aug 09
Location: Southport, Merseyside
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12th Mar 14 at 21:21   View User's Profile U2U Member Reply With Quote

quote:
Originally posted by jamie valverman
Amazing work as usual. Hopefully will b destroying some records at pvs. What kind of top end are u expecting from the 4 speed?


cheers , its still got a standard 5th gear in it , with my drag slicks it will do 155 in 4th and 187 in 5th
jamie valverman
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Registered: 2nd Jun 10
Location: Glasgow
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12th Mar 14 at 22:10   View User's Profile U2U Member Reply With Quote

Can't wait to see it again at pvs. Absolute animal. Some sub 10s on the cards I think

[Edited on 12-03-2014 by jamie valverman]
Mark.W
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Registered: 3rd Jan 07
Location: County Durham
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16th Mar 14 at 20:45   View User's Profile U2U Member Reply With Quote

You have some patience I give you that
3CorsaMeal
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Registered: 11th Apr 02
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17th Mar 14 at 10:55   View User's Profile U2U Member Reply With Quote

Am considering getting that evans waterless coolant.
bigron1988
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Registered: 29th Aug 09
Location: Southport, Merseyside
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17th Mar 14 at 19:52   View User's Profile U2U Member Reply With Quote

quote:
Originally posted by 3CorsaMeal
Am considering getting that evans waterless coolant.


all seams good so far , last night on the dyno water temps were at 110ish, water pipe popped of the header tank and there was no pressure in it which was quite mad not having boiling hot water poring out
bigron1988
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Registered: 29th Aug 09
Location: Southport, Merseyside
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17th Mar 14 at 19:58   View User's Profile U2U Member Reply With Quote

was back at the dyno last night got there for 4 pm and had a few problems , managed to sort the problems by 11.30 pm, only other problem was we were wheelspinning like mad so couldent get a accurate power figure , but ran 36.6psi of boost , (last year 36psi was a little over 715bhp) so should be around the 720ish , of to pod on sunday so hopefully i can do a 9 sec run and a 150 mph terminal as thats what ive been aiming for

was a late night and didnt get to bed till 3.30am


mate got a cool pic on the dyno shooting flames



[Edited on 17-03-2014 by bigron1988]
taylorboosh
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17th Mar 14 at 21:08   View User's Profile U2U Member Reply With Quote

Good look in sunday - you deserve the fruits of your labour so to speak
Generation
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Registered: 7th Jul 09
Location: Essex
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17th Mar 14 at 23:38   View User's Profile U2U Member Reply With Quote

Nice to see it being set up at last, all oil leaks sorted?
taylorboosh
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18th Mar 14 at 07:40   View User's Profile U2U Member Reply With Quote

Looks like jed trimmed that wing though
bigron1988
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Registered: 29th Aug 09
Location: Southport, Merseyside
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18th Mar 14 at 10:29   View User's Profile U2U Member Reply With Quote

Yep all oil leaks sorted , I didn't trim the wing as that annoyed me a little with my ocd but the wide arches cover it so it's not seen
bigron1988
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Registered: 29th Aug 09
Location: Southport, Merseyside
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19th Mar 14 at 21:19   View User's Profile U2U Member Reply With Quote

all cleaned ready for the weekend



































DannyB
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19th Mar 14 at 21:25   View Garage View User's Profile U2U Member Reply With Quote

Just awesome Ben, best of luck for the weekend. Will be keeping a keen eye on updates! have you ever though of doing a more aerodynamic front end?

Like doing away with the bonnet/wings/bumper and using a one piece fibreglass/carbon elongated front?



[Edited on 19-03-2014 by DannyB]
taylorboosh
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19th Mar 14 at 21:41   View User's Profile U2U Member Reply With Quote

I hope not... That would look fucking shit

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