Matt H
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Registered: 11th Sep 01
Location: South Yorkshire
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Its broken off now completely around the exhaust bit 
Along the top its just slightly cracked along the join...
[Edited on 19-09-2006 by Matt H]
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ed
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Registered: 10th Sep 03
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A new one?
Is it a Pug bumper moulded into a Corsa one or a Fibreglass job?
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Matt H
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Registered: 11th Sep 01
Location: South Yorkshire
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Pug 206 bumper fitted to a Corsa rear bumper. Can't really buy a new one as its a one off
Whats this fibreglass matting stuff? build up layers & then sand back to shape?
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ed
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Registered: 10th Sep 03
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It's hard to tell, but it looks like it could do with being taken apart and re-boneded together. Some chopped strand matting along both sides of the join would do the trick. You can't sand it back too much, but if you skim it over with some filler then you can get it smooth.
You'll need to do the same with the exhaust hole too...
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Matt H
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Registered: 11th Sep 01
Location: South Yorkshire
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The Corsa bumper is still underneath it too, was thinking maybe some expanding foam to fill it out & strengthen it?
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ed
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Registered: 10th Sep 03
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Has it been bumped?
Expanding foam would pack it out nicely. Though I would still think taking it apart and re-bonding it would be the best bet for the long run. As if you fill over it then the crack will more than likely re-appear...
One other way would be to sand all the filler and fibreglass down, then lay some chopped strand matting over the join. This would work if the bumper is still in reasonably sound condition...
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Matt H
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Registered: 11th Sep 01
Location: South Yorkshire
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It got damaged in the post
so its only surface damage
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ed
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Registered: 10th Sep 03
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Could give the second idea a go then I think. It should last providing the damage isn't too excessive...
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Matt H
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Registered: 11th Sep 01
Location: South Yorkshire
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Bit of an update
Started to sand it back so that I can see where it has cracked

As you can see there is a slight gap, but when reinforced & fibreglassed over I hope it will hold



Exhaust bit


Need to figure a to strengthen this bit. Might even just put a few metal plates/rods in with some filler to hold it tight
Stuff Im using. Dunno why I took a pic to be honest 
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Robin
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Registered: 7th Jan 04
Location: Northants Drives: Clio 182 Cup
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for the white car?
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Matt H
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Registered: 11th Sep 01
Location: South Yorkshire
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Nah, got a CDX rear for that
This I'll probably put on my runabout
Thinking about putting the GSI kit on it too
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ed
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Registered: 10th Sep 03
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Can I have it then? For free
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Matt H
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Registered: 11th Sep 01
Location: South Yorkshire
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You sure you'll want it after I've finished with it?
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Rob H
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Registered: 28th Oct 00
Location: Staffordshire Drives: Astra SRi
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If both parts are plastic, round the exhaust, sand the paint back around the area where the split is, use a soldering iron to melt the plastic and "smear" it across the join front and back. then use the fibreglass matting behind it to hold, sand the front, then fill over any bumps .
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