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Author 1.6 8V ENGINE CONVERSION:- progress, idleing to high??? help?!
FlamingCorsa
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Registered: 22nd Apr 03
Location: Shropshire
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12th Feb 06 at 11:34   View User's Profile U2U Member Reply With Quote

started the engine conversion yesterday got the engine bay painted and engine in last night and few bits conected, on to water pipes etc now, here are a few pics, the only plug i need to get wires to is this one pictured....... a red, blue, black and green wire!!! where do i conect them to, have left the old loom in for now just incase i need to use any parts of that!

i guess they are gonna be from by the old ecu inside the car???

getting there just thought i wud pop some pics on before i start messing with wiring so u can prob tell me wot to do!!!! instead of my trial and error method!! hehe










[Edited on 12-02-2006 by FlamingCorsa]
Nismo
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Registered: 12th Sep 02
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12th Feb 06 at 11:37   View User's Profile U2U Member Reply With Quote

do you have a social life?

Nah fair play mate
boyracer2002
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Registered: 10th Aug 02
Location: West Yorkshire
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12th Feb 06 at 12:27   View User's Profile U2U Member Reply With Quote

quote:
Originally posted by Nismo
do you have a social life?


you been to his house? not much around there haha

Top effort though dont think there is anything you aint tried now
drax
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Registered: 5th Feb 05
Location: Sittingbourne, Kent
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12th Feb 06 at 12:28   View User's Profile U2U Member Reply With Quote

Is there anything you cant do?!
M Sutton
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Registered: 11th Jan 03
Location: Northamptonshire
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12th Feb 06 at 12:29   View User's Profile U2U Member Reply With Quote

sweet, looking good. I know who to ask when i do my 1.6 8v convertion!
richysport
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Registered: 15th Apr 05
Location: Flintshire, north wales
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12th Feb 06 at 12:36   View User's Profile U2U Member Reply With Quote

cool whats happened to the tirga corsa
Paul H
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Registered: 11th Aug 03
Location: Lincoln.
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12th Feb 06 at 12:41   View User's Profile U2U Member Reply With Quote

doesn't that plug go into the engine wiring i.e starter motor and alternater wires ??
Jules
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Registered: 26th Nov 04
Location: Ipswich, Suffolk Status: Happy
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12th Feb 06 at 12:48   View User's Profile U2U Member Reply With Quote

Iaz that plug I *think* is for the RON plug - this sits in the engine bay on Nova GSi/GTE's on the bulkhead panel near the brake servo.
My opinion is that you should get a 95/97 plug, set it on 97 and run it on Shell Optimax but aslong as it is set on 97 you shouldn't use normal unleaded in it.

[Edited on 12-02-2006 by Jules]
lee mitchell
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Registered: 26th Jan 01
Location: kent...drive's: eveyones conversion cars hard lol
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12th Feb 06 at 13:01   View User's Profile U2U Member Reply With Quote

never done that sort of conversion but id say rip all the old loom out. u will be left with that 9 pin plug in the footwell buy the ecu. with the plug with 4 wires. i would say green is rev counter. blue is pemp sender red live black ign live so could all be run to the footwell and matched up there colour for colour
FlamingCorsa
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Registered: 22nd Apr 03
Location: Shropshire
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12th Feb 06 at 13:13   View User's Profile U2U Member Reply With Quote

quote:
Originally posted by lee mitchell
never done that sort of conversion but id say rip all the old loom out. u will be left with that 9 pin plug in the footwell buy the ecu. with the plug with 4 wires. i would say green is rev counter. blue is pemp sender red live black ign live so could all be run to the footwell and matched up there colour for colour


so lee those are the only wires that we need to ge the engine running?? we just plugged the alternator and started intot he old loom that was left in there so guess thats all gonna work ok!

so now all we need to do is run wires from the nova loom into the colours in the footwell on that 9 pin plug that i have found??

iaz
FlamingCorsa
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Registered: 22nd Apr 03
Location: Shropshire
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12th Feb 06 at 13:22   View User's Profile U2U Member Reply With Quote

also on the water pipes, they are not meeting up to well.........does the nova have a haeder tank???
Paul H
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Registered: 11th Aug 03
Location: Lincoln.
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12th Feb 06 at 13:39   View User's Profile U2U Member Reply With Quote

goes on the inner wing at the front of the strut top.
hitman2k
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Registered: 27th Aug 03
Location: West Midlands
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12th Feb 06 at 16:43   View User's Profile U2U Member Reply With Quote

god you work fast!! lol!! looking good nice meeting you yesterday

[Edited on 12-02-2006 by hitman2k]
Cole
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Registered: 11th Nov 02
Location: eastbourne Drives:zafira sold now a qashqai
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12th Feb 06 at 18:44   View User's Profile U2U Member Reply With Quote

bolt a turbo to it ya know ya wanna
ed
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Registered: 10th Sep 03
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12th Feb 06 at 18:53   View User's Profile U2U Member Reply With Quote

If only it were that simple.
Cole
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Registered: 11th Nov 02
Location: eastbourne Drives:zafira sold now a qashqai
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12th Feb 06 at 18:54   View User's Profile U2U Member Reply With Quote

few pipes manifold retard the ignition slightly 16v fuel pump job done oops forgot 2 headgaskets to lower the compression

[Edited on 12-02-2006 by Cole]
ed
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Registered: 10th Sep 03
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12th Feb 06 at 18:56   View User's Profile U2U Member Reply With Quote

Then await engine bang bang...

[Edited on 12-02-2006 by ed]
Cole
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Registered: 11th Nov 02
Location: eastbourne Drives:zafira sold now a qashqai
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12th Feb 06 at 18:57   View User's Profile U2U Member Reply With Quote

it will run8psi all day long by just doing that will run 13psi but then expect pop op bang bagn bye bye engine
Jake
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Registered: 24th Jan 05
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12th Feb 06 at 19:01   View User's Profile U2U Member Reply With Quote

quote:
Originally posted by Cole
it will run8psi all day long by just doing that will run 13psi but then expect pop op bang bagn bye bye engine


do you know someone thats done it or have you done it yourself?
Cole
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Registered: 11th Nov 02
Location: eastbourne Drives:zafira sold now a qashqai
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12th Feb 06 at 19:03   View User's Profile U2U Member Reply With Quote

its been done one of my best mates runs a 1.6 turbo nova and all it is is a gte lump with a turbo bolted to it look in my garage for picsone in my avatar its on novaload for full spec in the turbos section

[Edited on 12-02-2006 by Cole]
Jon_C
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Registered: 7th Dec 05
Location: Suffolk
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12th Feb 06 at 19:33   View Garage View User's Profile U2U Member Reply With Quote

when i put my nova lump in i changed the coolant pipes thta run along the back of the head as this was the only differance i found. i also used my original 1400 sri loom. as far as i can remember everything matched.
carnoisseurcraig
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Registered: 4th Jun 03
Location: Inverness
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12th Feb 06 at 19:47   View User's Profile U2U Member Reply With Quote

like lee says. The black and red are live and ignition live. green is rev counter etc.

I remember this from the 1800 conversion i did on a mates nova years ago.
corsa kev
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Registered: 23rd Feb 01
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12th Feb 06 at 20:40   View Garage View User's Profile U2U Member Reply With Quote

good progress mate of all week if u need a hand give us a shout
FlamingCorsa
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Registered: 22nd Apr 03
Location: Shropshire
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12th Feb 06 at 22:52   View User's Profile U2U Member Reply With Quote

Progress from the day:- just gon in now .......shattered!

we had to mess about with water hoses and changed few but thats all ok now, one to header tank needs shortening, we also re wired the fuel pump to igntion, then we were getting fuel and spark, then messed about with the firing order etc etc.............thenks to alot of txt messages to lee michel ( conversion legdend) we finally got it started, moved car around to the pit and set up gears drove up and down the drive and then throttle seemed to stick open, and now its idling really high, if we had rev counter working properly wud see wot it was!!!! to high to run!

so thats the prob now, its like its sucking air into engine from some valve so opening throttle up to let more fuel thgouh! also got alternaor light on......ummmm

anyone got any ideas on the high idling???
FlamingCorsa
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Registered: 22nd Apr 03
Location: Shropshire
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13th Feb 06 at 08:52   View User's Profile U2U Member Reply With Quote

ttt, any ideas anyone

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