ed
Member
Registered: 10th Sep 03
User status: Offline
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Taking valves out isn't as hard as I thought it would be. Needed to modify my valve spring thingie though...

Also, anyone know of any good de-greaser, or are there people who will clean the head out for me, it's already been ported too 



Also, the hexaust valves are caked in crap, whats the best way to sort them out? 

Oh, and I need to clean my pistons too 

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Twiggy
Member
Registered: 15th Oct 04
User status: Offline
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Dont tell me you know where every bolt is and how to put it back together  
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myke
Member
Registered: 7th Feb 01
Location: High Wycombe, Buckinghamshire
User status: Offline
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look on topbuzz or max boost
think you stick the valves in a drill and hold fine sandpaper against the shaft.
leave the seat area well alone though
stick the head in the dishwasher.
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AdamF
Premium Member
Registered: 24th Apr 02
Location: Bexhill, East Sussex
User status: Offline
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if your putting the same valves back in its best to keep them in order mate.
also a wire brush or some fine wet and dry will clean the valves
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Jambo
Member
Registered: 8th Sep 01
Location: Maidenhead, Drives: VXR Arctic
User status: Offline
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Do you know what your doing
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corsa kev
Premium Member
Registered: 23rd Feb 01
User status: Offline
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wire attachment on drill will clean pistons and valves mate,
keep it all in order as well
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ed
Member
Registered: 10th Sep 03
User status: Offline
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Everything is arranged in little bags, all nicely labled up, apart from a few of the gearbox bolts. Oh and the head bolts which are in the bin... I was thinking about sticking the head in the dishwasher too. That guy on 'A 4x4 is born' on discovery did it. I just think mine is way too dirty for that...
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Sly_SRi
Premium Member
Registered: 9th Apr 04
Location: Reading, UK Drives: Corsa C
User status: Offline
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I tried taking the valves out of my c20xe with a standard spring compressor but had the same problem! wasn't long enough. Can you buy ones that are? or do you have to modify them? don't spose you fancy hiring it out?!?! lol, seriously.
Corsa C Z20Let
Black Sleeper Turbo Project
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ed
Member
Registered: 10th Sep 03
User status: Offline
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You can buy them with longer bits on them. I thought that one would do, but I had to get my trusty welder onto it
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Sly_SRi
Premium Member
Registered: 9th Apr 04
Location: Reading, UK Drives: Corsa C
User status: Offline
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so i see! might check out the motorist discount centre or cafco.
Corsa C Z20Let
Black Sleeper Turbo Project
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Twiggy
Member
Registered: 15th Oct 04
User status: Offline
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I will give £10 to charity if you put it back together and there "is no bits or bolts left over!!!" 
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ed
Member
Registered: 10th Sep 03
User status: Offline
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There will be bits left over... Only old bits like the water pump, head bolts, tappets, timing belt and pullys...
I don't like this doubting me thing
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myke
Member
Registered: 7th Feb 01
Location: High Wycombe, Buckinghamshire
User status: Offline
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give it a once over with gunk and a hose first then.
and make sure your mums not watching when it goes in the dishwasher.
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ed
Member
Registered: 10th Sep 03
User status: Offline
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I have my own dishwasher thats been used for car parts before. I cleaned the cam cover in it
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myke
Member
Registered: 7th Feb 01
Location: High Wycombe, Buckinghamshire
User status: Offline
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what you worried about then?
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ed
Member
Registered: 10th Sep 03
User status: Offline
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That it will still be dirty when it comes out Also, what shall I use? Finish 3 in 1 lemon or Fairy?
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myke
Member
Registered: 7th Feb 01
Location: High Wycombe, Buckinghamshire
User status: Offline
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Finish powerball 
cycle it twice?
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ed
Member
Registered: 10th Sep 03
User status: Offline
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Yep, it's in there with Finish Powerball now... Gave it a soak in WD40 and a scrub with some Fairy liquid too, that stuff rocks!
[Edited on 18-04-2005 by 1800ed]
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Colin
Member
Registered: 4th Apr 02
User status: Offline
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James R
Member
Registered: 4th Feb 03
Location: 205GTi16/306GTi16
User status: Offline
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I used brake and clutch cleaner fluid as you can buy it in gallon drums, and use a PLASTIC brush, it's very soft alloy and you dont' really want to scratch it any mor ethan you have to.
for the head mating surface, chamber and piston tops (although the last one is pointless) scotchbrite pads and WD40
*side note*
The head isn't ported as such, that's how cosworth finished them from factroy, there's still gains to be had from a proper gas flow job on it*
Oh and removing the valves easy I like the 17mm/19mm extended socket+extension and a malet method, about 10x faster than using a valve spring compressor.
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James R
Member
Registered: 4th Feb 03
Location: 205GTi16/306GTi16
User status: Offline
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Ed- if you need a new headgasket set I can get GM (elring ones) for £50
Oh I hope you kept the washers that go with the head bolts as you shouldn't throw them away, you don't get new ones with the head bolts and they are £10 from vx and take a few days to come in from germany.
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ed
Member
Registered: 10th Sep 03
User status: Offline
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Ah cool... I kept the washers thinking they might be useful 
Only been using plastic brushes and a nylon scourer.
Will be looking for new parts in a few weeks time too so I will let you know, cheers mate
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James R
Member
Registered: 4th Feb 03
Location: 205GTi16/306GTi16
User status: Offline
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could pop round with the parts and rebuild the head if you like.
enjoy.
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ed
Member
Registered: 10th Sep 03
User status: Offline
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If ya like Don't fancy putting the collets back on
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nickyboy01
Member
Registered: 10th Sep 03
Location: Oxford-ish
User status: Offline
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Give Fairy Power spray a whirl, i use on my engine, works wonders.
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