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Author EGR valve - Blanking off? *Darren in here now*
Ditch
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Registered: 29th Nov 02
Location: St Albans Drives: JDM Celica GT4 WRC
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16th Aug 04 at 15:36   View User's Profile U2U Member Reply With Quote

so if the secondary air pump pumps zaust gasses-(You say air?) through the CAT when its cold, what does the EGR do?!
Stu_22
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Registered: 25th Mar 02
Location: Luton
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16th Aug 04 at 15:47   View User's Profile U2U Member Reply With Quote

Air pump pumps warm air to CAT so it warms up quicker as it works better when hot. No exhust gases

The EGR valve release some exhaust gas back into the air fuel mix into the inlet manifold.

CASE CLOSED
Ojc
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Registered: 14th Nov 00
Location: Reading: Drives : Clio 197
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16th Aug 04 at 15:49   View User's Profile U2U Member Reply With Quote

No, right listen.

EGR is the hat thing on the front of the engine, you lot are getting confused.

Secondary air pump is also known as the EGR.

Darren, I don't know what this can of beans thing your talking about is.

Lee is gonna look at this thread now, I just rang him
Stu_22
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Registered: 25th Mar 02
Location: Luton
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16th Aug 04 at 15:59   View User's Profile U2U Member Reply With Quote

Put it in migweb they will sort it out
Ojc
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Registered: 14th Nov 00
Location: Reading: Drives : Clio 197
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16th Aug 04 at 16:04   View User's Profile U2U Member Reply With Quote

I love you Stu.
3CorsaMeal
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Registered: 11th Apr 02
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16th Aug 04 at 16:04   View User's Profile U2U Member Reply With Quote

just pull it off, and the little pipe
sassyminx
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Registered: 10th Jan 04
Location: Hartlepool Drives: Cossie
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16th Aug 04 at 16:06   View User's Profile U2U Member Reply With Quote

i need mine blankin off just aint got a clue how to do it
3CorsaMeal
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Registered: 11th Apr 02
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16th Aug 04 at 16:07   View User's Profile U2U Member Reply With Quote

ming rim it
sassyminx
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Registered: 10th Jan 04
Location: Hartlepool Drives: Cossie
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16th Aug 04 at 16:12   View User's Profile U2U Member Reply With Quote

Joff
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Registered: 17th Oct 00
Location: Cambridgeshire
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16th Aug 04 at 16:15   View User's Profile U2U Member Reply With Quote

Whats under the hat?

lee mitchell
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Registered: 26th Jan 01
Location: kent...drive's: eveyones conversion cars hard lol
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16th Aug 04 at 16:30   View User's Profile U2U Member Reply With Quote

egr= exhaust gas recerculation. exhaust gases are recerculated. so obviously from the EXHAUST manifold
Colin
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Registered: 4th Apr 02
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16th Aug 04 at 16:47   View User's Profile U2U Member Reply With Quote

quote:
Originally posted by sassyminx
i need mine blankin off just aint got a clue how to do it


Just use your finger....seemed to do the trick blanking off before
Marc
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Registered: 11th Aug 02
Location: York
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16th Aug 04 at 16:50   View User's Profile U2U Member Reply With Quote

FPMSL
Stu_22
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Registered: 25th Mar 02
Location: Luton
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16th Aug 04 at 17:59   View User's Profile U2U Member Reply With Quote

quote:
Originally posted by lee mitchell
egr= exhaust gas recerculation. exhaust gases are recerculated. so obviously from the EXHAUST manifold


Yes it come from the exhaust but not all of the exhaust goes back into a throught the engine so the EGR valve on the inlet manifold controls the flow, and at full throttle closes
Ojc
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Registered: 14th Nov 00
Location: Reading: Drives : Clio 197
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16th Aug 04 at 18:02   View User's Profile U2U Member Reply With Quote

quote:
Originally posted by lee mitchell
egr= exhaust gas recerculation. exhaust gases are recerculated. so obviously from the EXHAUST manifold


Yes, look at that picture the exhaust gases go out of the hole and are pushed through that hat shaped thing through the rubber pipe on the right and into that horn shaped thing that runs parallel with the engine on the right hand side.
Stu_22
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Registered: 25th Mar 02
Location: Luton
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16th Aug 04 at 18:12   View User's Profile U2U Member Reply With Quote

http://www.migweb.co.uk/forums/showthread.php?t=144509
Ojc
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Registered: 14th Nov 00
Location: Reading: Drives : Clio 197
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16th Aug 04 at 18:32   View User's Profile U2U Member Reply With Quote

I think there getting confused I really do.

We will see tomorrow when I get the parts, but its funny how exhaust gases are escaping a hole in the manifold where the hat shaped thing goes and its not connected to the CAT in anyway shape or form.
jr
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Registered: 20th May 02
Location: Kent
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16th Aug 04 at 18:33   View User's Profile U2U Member Reply With Quote

love you ollie, so technical
Stu_22
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Registered: 25th Mar 02
Location: Luton
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16th Aug 04 at 18:42   View User's Profile U2U Member Reply With Quote

The manifold





[Edited on 16-08-2004 by Stu_22]
Ojc
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Registered: 14th Nov 00
Location: Reading: Drives : Clio 197
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16th Aug 04 at 18:45   View User's Profile U2U Member Reply With Quote

So that thing attached to your manifold is what?
Marc
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Registered: 11th Aug 02
Location: York
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16th Aug 04 at 18:47   View User's Profile U2U Member Reply With Quote

Is your car sprayed yet?
Rob H
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Registered: 28th Oct 00
Location: Staffordshire Drives: Astra SRi
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16th Aug 04 at 18:49   View User's Profile U2U Member Reply With Quote

quote:
Originally posted by Ojc

Yes, look at that picture the exhaust gases go out of the hole and are pushed through that hat shaped thing through the rubber pipe on the right and into that horn shaped thing that runs parallel with the engine on the right hand side.


Oh come on, think about it rationally. Have you tried touching your exhaust manifold after youve just had the car running, even for about 20 seconds? It gets very hot, very quickly. Heat i think Rubber pipes wouldnt be able to withstand .

The EGR process is usually all carried out inside the head itself using special ports built into the design of it. Not 100% on it, but thats was my understanding.

Seriously though, you think they'd channel Exhaust gasses through rubber pipes and plastic components .

[Edited on 16-08-2004 by Rob H]
jr
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Registered: 20th May 02
Location: Kent
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16th Aug 04 at 18:54   View User's Profile U2U Member Reply With Quote

EGR Valves have been around for a long time. Way back in 1972 GM used them in an attempt to reduce emissions of oxides of nitrogen (NOx) which were a major cause of air pollution, mainly photochemical smog, that kind of smog which is formed when strong sunlight shines down on the exhaust gasses we puke out of our tailpipes by the billions of cubic feet a day.

A short chemistry lesson is in order here. It was discovered way back when, that high combustion chamber peak temperatures (the really short duration high temperatures near the end of the combustion process) caused oxygen and nitrogen to combine chemically and form these oxides of nitrogen mentioned above. Most of the anti-pollution devices of the day did a pretty good job of reducing the other bad by-products of combustion, namely excessive hydrocarbons and carbon monoxide, however they tended to induce the formation of oxides of nitrogen. Something had to be done else we would all die of smog diseases.

The automotive engineers figured that they needed to do something to lower the peak combustion temperatures which only occurred under certain high load driving conditions. They figured they could do so at the expense of power and fuel economy but what the heck, ya can't have everything! If they could only add something to the combustion chamber that would act like sort of a fire extinguisher to cool the combustion temperatures that would do it.

So they invented a way to allow some very inert gas to get back into the combustion chamber only when needed. They needed a source of this gas - it wasn't air, cuz that contains oxygen and nitrogen which caused the problem in the first place. So they chose carbon dioxide. Where to get a supply of carbon dioxide . . . ??? Hmmmm, how about the exhaust system? That is mainly carbon dioxide and water (plus a zillion other noxious chemicals) Suppose we allow some of the exhaust gas to get back into the intake manifold under strict control and only when we need it? That would cool the combustion chamber and prevent the formation of the NoX. Maybe we should call it recirculated exhaust gas (REG??). But a guy named Reginald voted no cuz he didn't want his name associated with a car part, so they called it exhaust gas recirculation (EGR) since there was nobody around with that name.

Now we understand why it is there. And we understand what it does. So what can go wrong with it and what are the symptoms??

It's really pretty simple - it can be open when it isn't supposed to be, or it can be closed when it is supposed to be open. Not rocket science, but it is science. If it is open when it is not supposed to be open, at idle for instance, It will act like one monster vacuum leak and the engine will not idle or will idle really roughly. If it doesn't open when it is supposed to open you will probably experience a symptom of "pinging" or "knocking" since the combustion chamber temperature will be higher than normal (one of the main causes of pinging in an engine).

There are a zillion different types of EGR valves some of which work strictly on vacuum, and some which work on a combination of vacuum and pressure. Some have electronic controls, some have mechanical controls. I won't go into detail here about all the different types but suffice it to say that most can be checked by looking inside to see if the plunger shaft is stuck open or doesn't move when the engine is revved up (after it is warmed up). Replacement is probably the easiest part since most are held in by two small bolts and have a vacuum line connected to it. The hard part is whipping out your Visa card to pay for it since most of them will drain your reserves in a hurry!!

jr
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Registered: 20th May 02
Location: Kent
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16th Aug 04 at 18:55   View User's Profile U2U Member Reply With Quote

btw i dont know if the above is any use
Rob H
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Registered: 28th Oct 00
Location: Staffordshire Drives: Astra SRi
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16th Aug 04 at 19:03   View User's Profile U2U Member Reply With Quote

quote:
Originally posted by jr
.... caused oxygen and nitrogen to combine chemically and form these oxides of nitrogen mentioned above.


So theoretically, your car's cooking on laughing gas, fo free .

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