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Author What will I need to fix this? *started on it now*
Matt H
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Registered: 11th Sep 01
Location: South Yorkshire
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15th Aug 06 at 14:39   View User's Profile U2U Member Reply With Quote








Its broken off now completely around the exhaust bit

Along the top its just slightly cracked along the join...

[Edited on 19-09-2006 by Matt H]
ed
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Registered: 10th Sep 03
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15th Aug 06 at 14:41   View User's Profile U2U Member Reply With Quote

A new one?

Is it a Pug bumper moulded into a Corsa one or a Fibreglass job?
Matt H
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Registered: 11th Sep 01
Location: South Yorkshire
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15th Aug 06 at 14:46   View User's Profile U2U Member Reply With Quote

Pug 206 bumper fitted to a Corsa rear bumper. Can't really buy a new one as its a one off

Whats this fibreglass matting stuff? build up layers & then sand back to shape?
ed
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Registered: 10th Sep 03
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15th Aug 06 at 14:50   View User's Profile U2U Member Reply With Quote

It's hard to tell, but it looks like it could do with being taken apart and re-boneded together. Some chopped strand matting along both sides of the join would do the trick. You can't sand it back too much, but if you skim it over with some filler then you can get it smooth.

You'll need to do the same with the exhaust hole too...
Matt H
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Registered: 11th Sep 01
Location: South Yorkshire
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15th Aug 06 at 14:53   View User's Profile U2U Member Reply With Quote

The Corsa bumper is still underneath it too, was thinking maybe some expanding foam to fill it out & strengthen it?
ed
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15th Aug 06 at 14:56   View User's Profile U2U Member Reply With Quote

Has it been bumped?

Expanding foam would pack it out nicely. Though I would still think taking it apart and re-bonding it would be the best bet for the long run. As if you fill over it then the crack will more than likely re-appear...

One other way would be to sand all the filler and fibreglass down, then lay some chopped strand matting over the join. This would work if the bumper is still in reasonably sound condition...
Matt H
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Location: South Yorkshire
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15th Aug 06 at 14:56   View User's Profile U2U Member Reply With Quote

It got damaged in the post

so its only surface damage
ed
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Registered: 10th Sep 03
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15th Aug 06 at 16:02   View User's Profile U2U Member Reply With Quote

Could give the second idea a go then I think. It should last providing the damage isn't too excessive...
Matt H
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Location: South Yorkshire
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19th Sep 06 at 20:38   View User's Profile U2U Member Reply With Quote

Bit of an update

Started to sand it back so that I can see where it has cracked



As you can see there is a slight gap, but when reinforced & fibreglassed over I hope it will hold







Exhaust bit





Need to figure a to strengthen this bit. Might even just put a few metal plates/rods in with some filler to hold it tight

Stuff Im using. Dunno why I took a pic to be honest

Robin
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Registered: 7th Jan 04
Location: Northants Drives: Clio 182 Cup
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19th Sep 06 at 20:43   View Garage View User's Profile U2U Member Reply With Quote

for the white car?
Matt H
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19th Sep 06 at 20:51   View User's Profile U2U Member Reply With Quote

Nah, got a CDX rear for that

This I'll probably put on my runabout

Thinking about putting the GSI kit on it too
ed
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20th Sep 06 at 08:52   View User's Profile U2U Member Reply With Quote

Can I have it then? For free
Matt H
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Location: South Yorkshire
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20th Sep 06 at 10:54   View User's Profile U2U Member Reply With Quote

You sure you'll want it after I've finished with it?
Rob H
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Registered: 28th Oct 00
Location: Staffordshire Drives: Astra SRi
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20th Sep 06 at 18:38   View User's Profile U2U Member Reply With Quote

If both parts are plastic, round the exhaust, sand the paint back around the area where the split is, use a soldering iron to melt the plastic and "smear" it across the join front and back. then use the fibreglass matting behind it to hold, sand the front, then fill over any bumps .

 
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