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Author I got dirty hands....
ed
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Registered: 10th Sep 03
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18th Apr 05 at 18:01   View User's Profile U2U Member Reply With Quote

Taking valves out isn't as hard as I thought it would be. Needed to modify my valve spring thingie though...



Also, anyone know of any good de-greaser, or are there people who will clean the head out for me, it's already been ported too





Also, the hexaust valves are caked in crap, whats the best way to sort them out?



Oh, and I need to clean my pistons too


Twiggy
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Registered: 15th Oct 04
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18th Apr 05 at 18:06   View User's Profile U2U Member Reply With Quote

Dont tell me you know where every bolt is and how to put it back together
myke
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Registered: 7th Feb 01
Location: High Wycombe, Buckinghamshire
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18th Apr 05 at 18:06   View User's Profile U2U Member Reply With Quote

look on topbuzz or max boost

think you stick the valves in a drill and hold fine sandpaper against the shaft.
leave the seat area well alone though

stick the head in the dishwasher.
AdamF
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Registered: 24th Apr 02
Location: Bexhill, East Sussex
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18th Apr 05 at 18:06   View Garage View User's Profile U2U Member Reply With Quote

if your putting the same valves back in its best to keep them in order mate.

also a wire brush or some fine wet and dry will clean the valves
Jambo
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Registered: 8th Sep 01
Location: Maidenhead, Drives: VXR Arctic
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18th Apr 05 at 18:08   View User's Profile U2U Member Reply With Quote



Do you know what your doing
corsa kev
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Registered: 23rd Feb 01
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18th Apr 05 at 18:08   View Garage View User's Profile U2U Member Reply With Quote

wire attachment on drill will clean pistons and valves mate,
keep it all in order as well
ed
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Registered: 10th Sep 03
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18th Apr 05 at 18:12   View User's Profile U2U Member Reply With Quote

Everything is arranged in little bags, all nicely labled up, apart from a few of the gearbox bolts. Oh and the head bolts which are in the bin... I was thinking about sticking the head in the dishwasher too. That guy on 'A 4x4 is born' on discovery did it. I just think mine is way too dirty for that...
Sly_SRi
Premium Member

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Registered: 9th Apr 04
Location: Reading, UK Drives: Corsa C
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18th Apr 05 at 18:12   View Garage View User's Profile U2U Member Reply With Quote

I tried taking the valves out of my c20xe with a standard spring compressor but had the same problem! wasn't long enough. Can you buy ones that are? or do you have to modify them? don't spose you fancy hiring it out?!?! lol, seriously.


Corsa C Z20Let

Black Sleeper Turbo Project
ed
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Registered: 10th Sep 03
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18th Apr 05 at 18:14   View User's Profile U2U Member Reply With Quote

You can buy them with longer bits on them. I thought that one would do, but I had to get my trusty welder onto it
Sly_SRi
Premium Member

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Registered: 9th Apr 04
Location: Reading, UK Drives: Corsa C
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18th Apr 05 at 18:16   View Garage View User's Profile U2U Member Reply With Quote

so i see! might check out the motorist discount centre or cafco.


Corsa C Z20Let

Black Sleeper Turbo Project
Twiggy
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Registered: 15th Oct 04
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18th Apr 05 at 18:16   View User's Profile U2U Member Reply With Quote

I will give £10 to charity if you put it back together and there "is no bits or bolts left over!!!"
ed
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Registered: 10th Sep 03
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18th Apr 05 at 18:17   View User's Profile U2U Member Reply With Quote

There will be bits left over... Only old bits like the water pump, head bolts, tappets, timing belt and pullys...

I don't like this doubting me thing
myke
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Registered: 7th Feb 01
Location: High Wycombe, Buckinghamshire
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18th Apr 05 at 18:18   View User's Profile U2U Member Reply With Quote

give it a once over with gunk and a hose first then.
and make sure your mums not watching when it goes in the dishwasher.
ed
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Registered: 10th Sep 03
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18th Apr 05 at 18:19   View User's Profile U2U Member Reply With Quote

I have my own dishwasher thats been used for car parts before. I cleaned the cam cover in it
myke
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Registered: 7th Feb 01
Location: High Wycombe, Buckinghamshire
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18th Apr 05 at 18:20   View User's Profile U2U Member Reply With Quote

what you worried about then?
ed
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Registered: 10th Sep 03
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18th Apr 05 at 18:22   View User's Profile U2U Member Reply With Quote

That it will still be dirty when it comes out Also, what shall I use? Finish 3 in 1 lemon or Fairy?
myke
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Registered: 7th Feb 01
Location: High Wycombe, Buckinghamshire
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18th Apr 05 at 18:42   View User's Profile U2U Member Reply With Quote

Finish powerball

cycle it twice?
ed
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Registered: 10th Sep 03
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18th Apr 05 at 18:43   View User's Profile U2U Member Reply With Quote

Yep, it's in there with Finish Powerball now... Gave it a soak in WD40 and a scrub with some Fairy liquid too, that stuff rocks!

[Edited on 18-04-2005 by 1800ed]
Colin
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Registered: 4th Apr 02
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18th Apr 05 at 18:48   View User's Profile U2U Member Reply With Quote

James R
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Registered: 4th Feb 03
Location: 205GTi16/306GTi16
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18th Apr 05 at 19:05   View User's Profile U2U Member Reply With Quote

I used brake and clutch cleaner fluid as you can buy it in gallon drums, and use a PLASTIC brush, it's very soft alloy and you dont' really want to scratch it any mor ethan you have to.
for the head mating surface, chamber and piston tops (although the last one is pointless) scotchbrite pads and WD40

*side note*

The head isn't ported as such, that's how cosworth finished them from factroy, there's still gains to be had from a proper gas flow job on it*



Oh and removing the valves easy I like the 17mm/19mm extended socket+extension and a malet method, about 10x faster than using a valve spring compressor.
James R
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Registered: 4th Feb 03
Location: 205GTi16/306GTi16
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18th Apr 05 at 19:07   View User's Profile U2U Member Reply With Quote

Ed- if you need a new headgasket set I can get GM (elring ones) for £50

Oh I hope you kept the washers that go with the head bolts as you shouldn't throw them away, you don't get new ones with the head bolts and they are £10 from vx and take a few days to come in from germany.
ed
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Registered: 10th Sep 03
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18th Apr 05 at 19:18   View User's Profile U2U Member Reply With Quote

Ah cool... I kept the washers thinking they might be useful

Only been using plastic brushes and a nylon scourer.

Will be looking for new parts in a few weeks time too so I will let you know, cheers mate
James R
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Registered: 4th Feb 03
Location: 205GTi16/306GTi16
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18th Apr 05 at 19:26   View User's Profile U2U Member Reply With Quote

could pop round with the parts and rebuild the head if you like.

enjoy.
ed
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Registered: 10th Sep 03
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18th Apr 05 at 19:27   View User's Profile U2U Member Reply With Quote

If ya like Don't fancy putting the collets back on
nickyboy01
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Registered: 10th Sep 03
Location: Oxford-ish
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18th Apr 05 at 19:28   View User's Profile U2U Member Reply With Quote

Give Fairy Power spray a whirl, i use on my engine, works wonders.

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