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Author C20xe alternator grinding on chassis leg
Generation
Member

Registered: 7th Jul 09
Location: Essex
User status: Offline
23rd Oct 11 at 12:52   View User's Profile U2U Member Reply With Quote

Belt broke last week, so bought new one. With new one fitted pulley was grinding on chassis leg.


So I bought a smaller belt, to bring alternator forward a bit, now idles fine but with any cornering it's hitting the chassis.


Anyone have ideas? Have adjusted alternator pulley as much as I could when I was fitting the belt
alan-g-w
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Registered: 9th Nov 07
Location: Glasgow
User status: Offline
23rd Oct 11 at 14:57   View User's Profile U2U Member Reply With Quote

Happened to me when I had a multi v belt engine, only thing that I ever thought would sort it is either cutting a couple of ribs off the pulley and getting a slimmer belt or fitting v belt pulleys. Pain in the arse either way
corsadonk
Premium Member

Registered: 4th Jul 09
Location: Marlborough, Wiltshire
User status: Offline
23rd Oct 11 at 15:00   View Garage View User's Profile U2U Member Reply With Quote

I had four ribs on my Alternator pulley, I've found the M-TEC engine mount gives the most clearance away from the chassie.
Generation
Member

Registered: 7th Jul 09
Location: Essex
User status: Offline
23rd Oct 11 at 15:12   View User's Profile U2U Member Reply With Quote

Just not sure why I only have this problem now? Literally nothing before in the last 6 months of driving this xe
Dan295
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Registered: 9th Oct 06
Location: London
User status: Offline
23rd Oct 11 at 15:30   View User's Profile U2U Member Reply With Quote

i had a similar problem, solution was to grind a bit off the back of the alternator mount which brought it closer
Generation
Member

Registered: 7th Jul 09
Location: Essex
User status: Offline
23rd Oct 11 at 15:44   View User's Profile U2U Member Reply With Quote

Not looked how its held on mate, played about with otherside for long enouggh, but never rmeoved it to see the otherside.

Would be one way around it then,there's alot of play in the alternator its self, I'm not sure whats normal, but easily moves from side to side
Dan295
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Registered: 9th Oct 06
Location: London
User status: Offline
23rd Oct 11 at 15:56   View User's Profile U2U Member Reply With Quote

being honest here, my alternator is quite close to the body of the car and ive thrown it into corners and its never had a problem. check all the mounts are properly tight as it should have some movement but yours might be moving a bit too much
Generation
Member

Registered: 7th Jul 09
Location: Essex
User status: Offline
23rd Oct 11 at 16:32   View User's Profile U2U Member Reply With Quote

How many mounts are there mate? 2? I take it the other on is tucked away under the inlet area?
Generation
Member

Registered: 7th Jul 09
Location: Essex
User status: Offline
23rd Oct 11 at 16:33   View User's Profile U2U Member Reply With Quote

Oh and this isn't checking into corners, this is full lock at about 10mph
AlexW
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Registered: 25th Oct 08
Location: Essex
User status: Offline
23rd Oct 11 at 18:14   View User's Profile U2U Member Reply With Quote

Mounts have worn, The rubber has gone squshy, Its why you haven't had any issue until now. The engine is moving around.

This is assuming there isn't a bolt lose on one of the mounts or something.

First mount I'd check would be the drivers side chassis leg one, Then the two gearbox ones (under car and on the passenger leg)
Generation
Member

Registered: 7th Jul 09
Location: Essex
User status: Offline
23rd Oct 11 at 21:05   View User's Profile U2U Member Reply With Quote

Normally yes, I'd agree with you. Just seems huge co incidence no issues until change belt and on first drive it rubs
AlexW
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Registered: 25th Oct 08
Location: Essex
User status: Offline
24th Oct 11 at 18:44   View User's Profile U2U Member Reply With Quote

Well unless the new belt is longer than the old one, It is just coincidence
Generation
Member

Registered: 7th Jul 09
Location: Essex
User status: Offline
24th Oct 11 at 22:15   View User's Profile U2U Member Reply With Quote

Lost the old belt whilst driving. ONes bought matched for engine were very long, and made constant rubbing. so bought shorter ones, and no just rubs on full lock as mentioned
Generation
Member

Registered: 7th Jul 09
Location: Essex
User status: Offline
26th Oct 11 at 17:26   View User's Profile U2U Member Reply With Quote

Bottom Thread in alternator had gone, re-mounted an put a nut on the end. It's much clearer now
Linch
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Registered: 4th May 06
Location: Whickham, Tyne and Wear
User status: Offline
26th Oct 11 at 22:09   View User's Profile U2U Member Reply With Quote

Sticker flex your mounts. Will
Solv the problem
Generation
Member

Registered: 7th Jul 09
Location: Essex
User status: Offline
27th Oct 11 at 06:28   View User's Profile U2U Member Reply With Quote

Read the thread.

 
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