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Author Arden MK4 Astra Gsi - Update 17/8 PG27 Cambelt, coolant leak fixing.
Adam C
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Registered: 10th Jan 07
Location: Cornwall UK Drives:Arden Blue Gsi T
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3rd Jun 10 at 23:10   View Garage View User's Profile U2U Member Reply With Quote

Its basically a connection in the loom to the side of the battery and underneath the boost pipe, its a selection of earths connected at the same point which provide earths for the map sensor, coolant temp sensor and air flow meter, can't remember exactly what happens to it but I just googled 'z20let earth mod' and found the info I needed.

A Link I found usefull, even though this one has no pictures
http://www.astraownersclub.com/vb/showthread.php?t=117185&highlight=earth+crimp+boost

If you google 'z20let earth mod', 'z20let p1106' there is a fair few posts about it on migweb and aoc, not much in the response of conclusions though, seems alot of people are having the exact same problems as I am but are yet to get it completely gone.




My Arden Blue Astra GSi MK4 on BBS LM's Project Thread
.dean.
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Registered: 21st Sep 07
Location: Hindley, Wigan Drives: Like Its Stolen!
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3rd Jun 10 at 23:12   View User's Profile U2U Member Reply With Quote

the earth mod is more to do with bad idie isnt it?
Adam C
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Registered: 10th Jan 07
Location: Cornwall UK Drives:Arden Blue Gsi T
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3rd Jun 10 at 23:30   View Garage View User's Profile U2U Member Reply With Quote

Sort of, people related it in with the fault code I had so did it anyway, I still keep looking through all the threads I find through google and soo many people have the problem, and I can't seem to find anyone who has said "Its fixed".

Only option I see is to do everything, and i'll report back here with results for anyone who also has the problems.

So far Ive done the following:
.checked and tightened all boost hoses
.new front bcs
.earth modification
.new map sensor (borrowed from garage but get a new one monday)

And here is what needs to be done:
.check recirc valve and replace if faulty
.have actuator checked
.Another session at the garage with Tech 2

It also seems I have 3 coolant leaks now, waterpump, coolant hose to turbo and a 3rd leak I can't trace but there is always a drop of fresh pink/orange coolant on the underside of the car, under the part where the rad sits so thats some more investigating that needs doing.


My Arden Blue Astra GSi MK4 on BBS LM's Project Thread
.dean.
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Registered: 21st Sep 07
Location: Hindley, Wigan Drives: Like Its Stolen!
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4th Jun 10 at 10:16   View User's Profile U2U Member Reply With Quote

On the drivers side of the rad there is a little red screw for emptying the rad mine was leaking for there simply just tighend it,
Fro
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Registered: 20th Jun 06
Location: Rainham, Essex Drives: A3 2.0TDi Sport
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4th Jun 10 at 10:51   View User's Profile U2U Member Reply With Quote

My mate has a blue one which he has been having a little trouble with too but nothing this bad. Blue ones are jinxed me thinks

Hope you get it sorted though mate.

[Edited on 04-06-2010 by fro-dizzle]
j10E W
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Registered: 30th Sep 04
Location: maidstone
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4th Jun 10 at 16:35   View User's Profile U2U Member Reply With Quote

my blue one was jinxed too!!
Adam C
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Registered: 10th Jan 07
Location: Cornwall UK Drives:Arden Blue Gsi T
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4th Jun 10 at 16:47   View Garage View User's Profile U2U Member Reply With Quote

Im beginning to think they are all jinxed what was up with yours?


My Arden Blue Astra GSi MK4 on BBS LM's Project Thread
.dean.
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Registered: 21st Sep 07
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4th Jun 10 at 17:49   View User's Profile U2U Member Reply With Quote

touching wood! lol
frostyD
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Registered: 16th Mar 07
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4th Jun 10 at 17:56   View User's Profile U2U Member Reply With Quote

my 2nd GSi has no engine in nor does my 1st. think yaselves lucky

[Edited on 04-06-2010 by frostyD]
.dean.
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4th Jun 10 at 18:19   View User's Profile U2U Member Reply With Quote

quote:
Originally posted by frostyD
my 2nd GSi has no engine in nor does my 1st. think yaselves lucky



nor did my first one

frostyD
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Registered: 16th Mar 07
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4th Jun 10 at 18:24   View User's Profile U2U Member Reply With Quote

lol tut tut i can still see air con pipes rip that shite out
SAL
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Registered: 19th Dec 05
Location: Radlett, Hertfordshire
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4th Jun 10 at 18:34   View Garage View User's Profile U2U Member Reply With Quote

Never had a problem with mine
Adam C
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Registered: 10th Jan 07
Location: Cornwall UK Drives:Arden Blue Gsi T
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4th Jun 10 at 18:59   View Garage View User's Profile U2U Member Reply With Quote

Yours was silver stavs thats why


My Arden Blue Astra GSi MK4 on BBS LM's Project Thread
Adam C
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5th Jun 10 at 19:56   View Garage View User's Profile U2U Member Reply With Quote

UPDATE 05/05/2010 - ITS FIXED!!

Well guess what....i fixed it!
I always remembered what the guy at the garage said- "Our chap said it wasn't running as quick as it should be, the new boost control solonoid didn't fix it after our guy took it for a test drive, so it needs a new map sensor too, you will now find the car running alot better and faster than it should have been"
So no only did the guy take it on a 20 mile round trip(kept an eye on mileage) but presumes it isn't as quick as it should be, so see's fit to adjust my actuator all the way up the rod.

I came across it after seeing this picture:


Someone had posted it on AOC and had the car rolling roaded and made book figures and normal boost which was around 0.5bar and slightly higher in higher gears.

So bit the bullet and adjust mine back down, it was then obvious that it had been adjusted by the garage on purpose as the top nut wasn't even tightened up and there was a gap between the nut and the casting between the other nut.

Adjusted it back down, tightened it all back up and took it for a drive.

Warmed the car up, then put it to the test up a hill, its now hitting the same boost figures as before and the EML went off straight away.

Mega chuffed


My Arden Blue Astra GSi MK4 on BBS LM's Project Thread
Fro
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Registered: 20th Jun 06
Location: Rainham, Essex Drives: A3 2.0TDi Sport
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5th Jun 10 at 20:08   View User's Profile U2U Member Reply With Quote

Thats brilliant news mate, glad you have got it sorted!
Adam C
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5th Jun 10 at 20:11   View Garage View User's Profile U2U Member Reply With Quote

Cheers mate, supposed to be going back to the garage monday to pay for a new map sensor, i was happy to have the bcs replaced as that had gone, but if they think im paying for something i don't need and leaving my car with them again then they have a nother thing coming


My Arden Blue Astra GSi MK4 on BBS LM's Project Thread
Warren G
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Registered: 14th May 06
Location: Kent
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6th Jun 10 at 08:36   View User's Profile U2U Member Reply With Quote

remap time

glad you fixed it, though cant say it was the cause of your fault, maybe you had the earth issue as well
.dean.
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Registered: 21st Sep 07
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6th Jun 10 at 10:48   View User's Profile U2U Member Reply With Quote

quote:
Originally posted by .dean.
1 bar = 14.5037738 pounds per square inch

mines only at 16 psi, so id say thats quite high!!

take a picture of the threads at the bottom of the actuator


do i win a prize?
Adam C
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Registered: 10th Jan 07
Location: Cornwall UK Drives:Arden Blue Gsi T
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6th Jun 10 at 15:48   View Garage View User's Profile U2U Member Reply With Quote

+10 e points fo dean

The boost control solonoid has definitly gone, and it was clear once i had a better look at the actuator that it had been fiddled with, after putting it back to where it was it runs fine again so will see what the garage have to say about it tomorrow.

Oh yes warren had money saved for fixing it but that can now go on mod's.



My Arden Blue Astra GSi MK4 on BBS LM's Project Thread
Liam
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Registered: 19th Jan 06
Location: Stafford
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6th Jun 10 at 16:30   View User's Profile U2U Member Reply With Quote

Cool, I think mine might be blowing up Smoke is coming through the vents, and smoke is all around the turbo, gonna get it done on warranty.
Adam C
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Registered: 10th Jan 07
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6th Jun 10 at 16:32   View Garage View User's Profile U2U Member Reply With Quote

Not good liam, at least you have the warrenty there


My Arden Blue Astra GSi MK4 on BBS LM's Project Thread
Liam
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6th Jun 10 at 16:39   View User's Profile U2U Member Reply With Quote

yeah, abit gutted tbh, hoping it doesn't turn out to be a shit car!
Adam C
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Registered: 10th Jan 07
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6th Jun 10 at 16:41   View Garage View User's Profile U2U Member Reply With Quote

How many miles has yours done? Im surprised my turbo hasn't shat its insides out yet tbh and mines on 70k now


My Arden Blue Astra GSi MK4 on BBS LM's Project Thread
Liam
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6th Jun 10 at 16:42   View User's Profile U2U Member Reply With Quote

just done 80k
Adam C
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Registered: 10th Jan 07
Location: Cornwall UK Drives:Arden Blue Gsi T
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6th Jun 10 at 16:49   View Garage View User's Profile U2U Member Reply With Quote

Still on standard turbo? if so thats not bad going tbh, like I said at least you have the warranty there to cover you


My Arden Blue Astra GSi MK4 on BBS LM's Project Thread

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