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Author Redtop Novahhh project - UPDATE** - Problem Found, Good and Bad
dan_c4rsa
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Registered: 12th Dec 06
Location: North Yorks Drives: MK3 Seat Cupra
User status: Offline
18th Jan 08 at 17:47   View User's Profile U2U Member Reply With Quote

echaust came late but its here! manifold and all!

Really surprised as the tailpipe on it is tiny! Should be loud though as i only have one little baby silencer





old pipe


new pipe. satin black. the new pipe is about an inch thinner!
jimmy 2.1
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Registered: 17th Oct 05
Location: Shipley, West Yorkshire
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19th Jan 08 at 12:02   View User's Profile U2U Member Reply With Quote

Looks good does that Dan! Should sound well as the rear box looks big enough to quieten it down a bit!

Is the new manifold bigger or is it the same?

Spark plug in the old exhaust looks cool

dan_c4rsa
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Registered: 12th Dec 06
Location: North Yorks Drives: MK3 Seat Cupra
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19th Jan 08 at 16:40   View User's Profile U2U Member Reply With Quote

the manifold is 2.25" aswell.

Will give it a bit more oomph. sorting the dodgy lifters in a week or so but the tappings getting louder so maybe a valves buggered
dan_c4rsa
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Registered: 12th Dec 06
Location: North Yorks Drives: MK3 Seat Cupra
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22nd Jan 08 at 15:10   View User's Profile U2U Member Reply With Quote

more goods for the car arrived today

SBD Vernier pulleys woooo

What you think? Snazzy ey?









DYL
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Registered: 19th May 06
Location: CAERNARFON
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22nd Jan 08 at 15:30   View User's Profile U2U Member Reply With Quote

cool.....whats the bhp?
dan_c4rsa
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Registered: 12th Dec 06
Location: North Yorks Drives: MK3 Seat Cupra
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22nd Jan 08 at 16:54   View User's Profile U2U Member Reply With Quote

not sure at the mo bud. putting it on the dyno when its all run in

hopefully like 162 or something
dan_c4rsa
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Registered: 12th Dec 06
Location: North Yorks Drives: MK3 Seat Cupra
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30th Jan 08 at 13:03   View User's Profile U2U Member Reply With Quote

the ashley is now fitted, and even though it doesn't sit how i wanted, still looks good as its black!

Pics up later.
DYL
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Registered: 19th May 06
Location: CAERNARFON
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30th Jan 08 at 13:36   View User's Profile U2U Member Reply With Quote

my mate has an ashley comp system on his nova...sounds beast
Chris C
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Registered: 2nd Jan 05
Location: Hemel Hempstead
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30th Jan 08 at 19:44   View User's Profile U2U Member Reply With Quote

where did you get the ashley system from mate ??
dan_c4rsa
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Registered: 12th Dec 06
Location: North Yorks Drives: MK3 Seat Cupra
User status: Offline
30th Jan 08 at 22:51   View User's Profile U2U Member Reply With Quote

www.ashley-exhausts.co.uk sell them


but i got it straight from the supplier as its quicker and less postage to pay


Can search for them on google, their number starts 01922
dan_c4rsa
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Registered: 12th Dec 06
Location: North Yorks Drives: MK3 Seat Cupra
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4th Feb 08 at 14:45   View User's Profile U2U Member Reply With Quote

started up car tother day to a mass of blowing from the manifold, which i dont get as its tight with a fresh gasket :S

mid pipe joint is blowing mind due to having a horseshoe thats too big so is only pressing two sides oops.


will buy some newuns soon. apart from that sounds ace even while blowing a load
dan_c4rsa
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Registered: 12th Dec 06
Location: North Yorks Drives: MK3 Seat Cupra
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9th Feb 08 at 22:44   View User's Profile U2U Member Reply With Quote

took off and refitted the manifold as the flange is say 3 mil thinner than the original, dont think the nuts were used to being tighteed so far and so ive fitted some washers too, should stop the blowing.

also fitted 58mm horseshoes to the system that i had to bash on with a hammer so no blowing should result from them bwahaha.

After jacking up the car however, and going to tighten my gear linkage, it appears that someone snapped the selector arm and only tack welded it up!

Dont know when its been done as i never noticed it before even when i inspected it when buying the car.
Sending the arm off to my ddads work to have an engineer fully weld it back up and strengthen it. should sort it.

Cars in a sorry state at the minute for the amount of money spent, needs a wash too

Update soon
jamesvalver
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Registered: 21st Feb 03
Location: Bury St Edmunds, Suffolk
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9th Feb 08 at 22:55   View User's Profile U2U Member Reply With Quote

this is a really good project. i WILL get another nova one day
willhouse
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Registered: 11th Jul 06
Location: Sheffield
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9th Feb 08 at 23:45   View User's Profile U2U Member Reply With Quote

them ashley exhausts and manifolds are great, sound awesome and look the nuts :-)
sumner2k3
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Registered: 12th Jan 06
Location: South Wales Drives: Clio 172
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10th Feb 08 at 12:04   View User's Profile U2U Member Reply With Quote

im sure i read on the ashley website that the ashley exhausts with black tail pipe are for motorsports use only and are illegal for road use? the chrome tail pipe are the road legal ones.. am i right?
Ste L
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Registered: 3rd Jul 06
Location: Manchester Drives: 106 16v Rallye
User status: Offline
10th Feb 08 at 12:14   View User's Profile U2U Member Reply With Quote

quote:
Originally posted by sumner2k3
im sure i read on the ashley website that the ashley exhausts with black tail pipe are for motorsports use only and are illegal for road use? the chrome tail pipe are the road legal ones.. am i right?


it says designed for comp use, but it doesn't say they are illegal for road use
Charlton
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Registered: 20th Mar 07
Location: Newcastle
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10th Feb 08 at 12:19   View User's Profile U2U Member Reply With Quote

exhaust looks decent should sound good when you get it fitted
dan_c4rsa
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Registered: 12th Dec 06
Location: North Yorks Drives: MK3 Seat Cupra
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11th Feb 08 at 17:03   View User's Profile U2U Member Reply With Quote

quote:
Originally posted by Ste L
quote:
Originally posted by sumner2k3
im sure i read on the ashley website that the ashley exhausts with black tail pipe are for motorsports use only and are illegal for road use? the chrome tail pipe are the road legal ones.. am i right?


it says designed for comp use, but it doesn't say they are illegal for road use



you got it in one

Really raspy after 3/3.5k from how far ive driven it so far, but still bowrbly under it if you get me.

Gear linkage is all welded up now! helped me dad's mate chris do it and its come out mega strong! Pics up when i get me camera off my bro.

Next stop is back to dave to try and sort the running problems. Found out the tapping was something catching under the cam cover, but the car's still missing/etc so we still suspect lifters/compression.

Also found most of the bolts in the gearbox bellhousing were loose other day! Dave assured me he torqued them etc and i beleive him, but they wer all about 1/2mm loose in thread terms.

Fingers crossed it'll finaly be fixed soon everyone
dan_c4rsa
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Registered: 12th Dec 06
Location: North Yorks Drives: MK3 Seat Cupra
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11th Feb 08 at 17:17   View User's Profile U2U Member Reply With Quote

As i posted again thought i'd upload the pics i have of the recent progress too.

Includes what the new exhaust looks like/stripped rear.
I still have to remove all the glue and stuff from the rear so the carpet's still in

Thinking of buying some CF panels for the boot and sides - or do you think i should leave it ghetto-metal


Exhaust exit - mega subtle!





Manifold.... with covering peeling off lol.





Stripped rear....












[Edited on 11-02-2008 by dan_c4rsa]
wilson_sri
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Registered: 31st Aug 04
Location: Dunfermline Drives: Technics 1210s
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11th Feb 08 at 17:41   View User's Profile U2U Member Reply With Quote

That ashley exhaust will sound awesome, they always do! Coming on nicely mate, going to paint that stripped rear? Rattle can job would do the trick.
dan_c4rsa
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Registered: 12th Dec 06
Location: North Yorks Drives: MK3 Seat Cupra
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11th Feb 08 at 18:10   View User's Profile U2U Member Reply With Quote

yeh. will sand down all rust, primer and spray - not really bothered about laquering it though.

Sm also going to weld/bung up the hole in the spare wheel well


Quick update. Linkage is bck on but can only get 2nd and 4th. a long period of trial and error is coming my way
dan_c4rsa
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Registered: 12th Dec 06
Location: North Yorks Drives: MK3 Seat Cupra
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17th Feb 08 at 16:36   View User's Profile U2U Member Reply With Quote

Got off my arse today to try and stop exhaust blowing all the fucking time - dont know whats up with it,

but anyhoo took some snaps of the welded gear linkage.



dan_c4rsa
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Registered: 12th Dec 06
Location: North Yorks Drives: MK3 Seat Cupra
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17th Feb 08 at 19:06   View User's Profile U2U Member Reply With Quote

Vid here of the car running without any blowing. but by the time i got to the end of the road (quarter of a mile tops) it was blowing like hell again.


sounded nice for a little while though....

http://s61.photobucket.com/player.swf?refURL=/&file=http://vid61.photobucket.com/albums/h61/Nailbed/MOV01981.flv&fs=1&os=1&ap=1
kimbo
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Registered: 17th Feb 08
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17th Feb 08 at 20:48   View User's Profile U2U Member Reply With Quote

hey this used to be my nova. i sold it last year and regret selling it. good to see its getting looked after

did you get the smooth boot and cut out bumper with it?
dan_c4rsa
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Registered: 12th Dec 06
Location: North Yorks Drives: MK3 Seat Cupra
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17th Feb 08 at 21:50   View User's Profile U2U Member Reply With Quote

nah got it without. which is how i'd prefer it anyway

looks nice there mind.

got some problems atm but all will soon be sorted!

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