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Author new engine rebuild (the balls rolling again!!)
jamesvalver
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Registered: 21st Feb 03
Location: Bury St Edmunds, Suffolk
User status: Offline
22nd Nov 06 at 22:13   View User's Profile U2U Member Reply With Quote

im currently rebuilding another c20xe for my car which has only 79k miles on it.





























i have been slowly taking the engine apart while i save up for the rebuild parts.

i will be using my cylinder head off my current engine because it is a coscast head so will rebuild this head.

i am currently cleaning up the engine block and removing the old manky paint before i repaint it. atm im not too sure what color im going to paint it altho i have been thinking about white lol

new engine will be rebuilt with fast road cams, arp rod bolts, balanced bottom end, lightened flywheel, honda fireblade carbs and uprated clutch

will update this as and wen i get bits done

cheers for reading

james

[Edited on 23-11-2006 by jamesvalver]

[Edited on 01-02-2007 by jamesvalver]
Dave A
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Registered: 10th Dec 03
Location: County Durham
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22nd Nov 06 at 22:22   View User's Profile U2U Member Reply With Quote

are you doing a proper rubuil or just a clean-up?

keep the updates coming
jamesvalver
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Registered: 21st Feb 03
Location: Bury St Edmunds, Suffolk
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22nd Nov 06 at 22:26   View User's Profile U2U Member Reply With Quote

im doing a complete rebuild. big end and main journel shells, piston rings,arp rod bolts, sump gasket, oil pump, water pump, headgasket, valve stem seals, rocker gasket, inlet and exhaust gaskets etc etc. you get the idea

having a custom inlet manifold made up for the carbs and also a custom sealed airbox made from alu that goes to both cold airfeeds in headlights (one each side of engine) and battery is being moved to the boot
Gregor
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Registered: 28th Nov 03
Location: Paisley, Renfrewshire
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22nd Nov 06 at 22:26   View User's Profile U2U Member Reply With Quote

Looks like fun, how much have you budgeted ?

Im tempted to do it all again
Robin
Premium Member

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Registered: 7th Jan 04
Location: Northants Drives: Clio 182 Cup
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22nd Nov 06 at 22:26   View Garage View User's Profile U2U Member Reply With Quote

Paint the block and head silver, the cam cover white, and get some carbon plug/cambelt covers.
jamesvalver
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Registered: 21st Feb 03
Location: Bury St Edmunds, Suffolk
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23rd Nov 06 at 00:06   View User's Profile U2U Member Reply With Quote

i havent really bugeted nething to be honest. i have the carbs already, a friend is making the inlet and airbox, its £300 for all the rebuild parts excluding the oil
pump, £50 for arp rod bolts, local race engineers are reprofiling my spare cams for £65 per cam, and they are also lightening my flywheel and balancing the bottom end. i was thinking about getting some head work carried out but im not too sure atm.

suppose all in im looking at about £1000 finished.

tonights progress is that ive been giving the block a really good clean and removing whats left of all the old gaskets. i will finish this off tomorrow night and mayb speed to jez at carrera bodyworks about getting the block sprayed and laqured.

the cambelt cover and rocker cover will be the ones that are on the car atm unless i change my plans and im looking into getting a chrome oilcap to go with my spark plug cover that is getting polished atm
John G
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Registered: 18th Jul 05
Location: Wirral, Merseyside
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23rd Nov 06 at 00:42   View User's Profile U2U Member Reply With Quote

looks good james keep us up to date in detail buddy
jamesvalver
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Registered: 21st Feb 03
Location: Bury St Edmunds, Suffolk
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23rd Nov 06 at 20:44   View User's Profile U2U Member Reply With Quote

tonights update. managed to get further tonight than i expected! i found a pot of blue paint left from my bothers engine when we rebuilt that so decided to use that rather than buying another tin.

firstly i got out the drill and a wire brush attachment for it and got cleaning off all the dirt and flacky paint. i then used paint thinners to degrease and clean the block.





next stage was to get the paint on - this is the 1st coat and i will give it another coat tomorrow nite.











the paint isn't quite that bright lol



[Edited on 23-11-2006 by jamesvalver]
gianluigi
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Registered: 9th Mar 05
Location: Ipswich, Suffolk
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23rd Nov 06 at 20:50   View User's Profile U2U Member Reply With Quote

love it
jamesvalver
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Registered: 21st Feb 03
Location: Bury St Edmunds, Suffolk
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23rd Nov 06 at 21:03   View User's Profile U2U Member Reply With Quote







jamesvalver
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Registered: 21st Feb 03
Location: Bury St Edmunds, Suffolk
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24th Nov 06 at 00:28   View User's Profile U2U Member Reply With Quote

i gave the engine another coat of paint tonight. probly not touching it tomorrow eve unless i clean up the paint from the cyl head face and sump face
Robin
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Registered: 7th Jan 04
Location: Northants Drives: Clio 182 Cup
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24th Nov 06 at 00:31   View Garage View User's Profile U2U Member Reply With Quote

looks ace in blue.

bodies look farily good condition too.
gianluigi
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Registered: 9th Mar 05
Location: Ipswich, Suffolk
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24th Nov 06 at 13:16   View User's Profile U2U Member Reply With Quote

jamesvalver
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Registered: 21st Feb 03
Location: Bury St Edmunds, Suffolk
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24th Nov 06 at 22:59   View User's Profile U2U Member Reply With Quote

started to clean up the faces tonight ready to be put back to gether. this is the worst part now as it all stops untill i have the parts to put it back together with. the carbs are as they came off the bike. i will give them a good clean-up when i get the cleaning tank at work sorted out
corsatpot
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Registered: 4th Jul 05
Location: Kent
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25th Nov 06 at 00:06   View User's Profile U2U Member Reply With Quote

love your car m8
Nic Barnes
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Registered: 5th Apr 04
Location: nowhere near ginger people
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25th Nov 06 at 10:13   View User's Profile U2U Member Reply With Quote

blue block is just wrong
jamesvalver
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Registered: 21st Feb 03
Location: Bury St Edmunds, Suffolk
User status: Offline
25th Jan 07 at 00:45   View User's Profile U2U Member Reply With Quote

finally i get get back on with the rebuild. i now have all the bottom end parts so its ready do go back together and be sent off to be balanced. might give it another coat of paint 1st tho just to tidy it up abit more!

hopefully i'll get my digital camera sorted out so that i can get some updated pictures sorted out!!!
Wonderboy
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Registered: 30th Dec 06
Location: Ayrshire, Scotland
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25th Jan 07 at 02:26   View User's Profile U2U Member Reply With Quote

quote:
Originally posted by jamesvalver

hopefully i'll get my digital camera sorted out so that i can get some updated pictures sorted out!!!


Yea i hope so too, sounds like a fun project. Good work so far
a_j_mair
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Registered: 23rd Jan 04
Location: Scotland
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25th Jan 07 at 15:03   View User's Profile U2U Member Reply With Quote

whit block would have been uber
jamesvalver
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Registered: 21st Feb 03
Location: Bury St Edmunds, Suffolk
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26th Jan 07 at 00:18   View User's Profile U2U Member Reply With Quote

taking camera back to the show as its still not working so will get them to sort it out!

i nearly painted the block white but would of been an arsehole to keep clean!! will have blue block, white cambelt cover and rocker cover (unless i keep my orange ones) and some samcos but not sure what colour hoses yet
jamesvalver
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Registered: 21st Feb 03
Location: Bury St Edmunds, Suffolk
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30th Jan 07 at 22:08   View User's Profile U2U Member Reply With Quote

pics taken on my mobile but heres some progress altho its not much lol

cleaned pisons up at work and fitted my new piston rings



jamesvalver
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Registered: 21st Feb 03
Location: Bury St Edmunds, Suffolk
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31st Jan 07 at 23:12   View User's Profile U2U Member Reply With Quote

a better photo of all the pistons now that ive got my camera sorted out!



hoping to get the crank and the pistons fitted tomorrow evening so will get progress pics up!
Wonderboy
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Registered: 30th Dec 06
Location: Ayrshire, Scotland
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31st Jan 07 at 23:23   View User's Profile U2U Member Reply With Quote

Good progress, interesting reading this.

If you could do one thing. When you post an update can you explain what your doing please. I've bene reading up on engines etc... so i'm wanting to learn more
jamesvalver
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Registered: 21st Feb 03
Location: Bury St Edmunds, Suffolk
User status: Offline
31st Jan 07 at 23:31   View User's Profile U2U Member Reply With Quote

no worries mate. will get pics of each stage if need be
jamesvalver
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Registered: 21st Feb 03
Location: Bury St Edmunds, Suffolk
User status: Offline
1st Feb 07 at 22:41   View User's Profile U2U Member Reply With Quote

tonights progress 01.02.2006

as it looked at the start -







new main journal shells fitted -



crank waiting to be fitted -



crank fitted -





pistons in and ARP bolts fitted -











and thats it for tonight and this weekend. next up is to clean and overhaul the oil pump and fit the new water pump once ive cleaned the block up some more




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